Compression tester adapter apparatus and method

• US 20060243038A1
• Filed: 04/28/2005
• Published: 11/02/2006
• Est. Priority Date: 04/28/2005
• Status: Active Grant

• Current Assignee: SPX Corporation
• Original Assignee: SPX Corporation
• Inventors: Young, Joe, Holl, Richard
• Granted Patent: US 7,216,531 B2
• Time in Patent Office: Days
• US Class Current: 73/114.160
• CPC Class Codes: G01M 15/08 by monitoring pressure in cylinders

Abstract

A compression tester adapter includes a plug fitting, a connector fitting and a flexible hose connected to the plug fitting and to the connector fitting to adapt a standard internal combustion engine cylinder compression tester hose assembly to a 16-millimeter threaded spark plug socket in an internal combustion engine cylinder head.

Claims

1. A compression tester adapter, comprising:

a generally cylindrical plug fitting, including an external thread, a cylinder segment and a plug end, the external thread and the cylinder segment including a combined axial length greater than 0.75 inch;

a connector fitting including an attachment interface; and

a hose attached to the plug fitting and to the connector fitting.

2. The compression tester adapter of claim 1, wherein the cylinder segment diameter is smaller than the inside diameter of a 16-millimeter nominal internal thread of a spark plug socket.

3. The compression tester adapter of claim 1, wherein the plug fitting further includes a flange segment near the plug end with a flange diameter that is smaller than the cylinder segment diameter.

4. The compression tester adapter of claim 1, wherein the plug fitting further includes a gasket seat between the cylinder segment and the flange segment, the gasket seat including a reduced diameter that is smaller than the flange diameter.

5. The compression tester adapter of claim 1, wherein the plug fitting further includes a gasket fitted in the gasket seat and configured to form a seal against a periphery of a tapered seat near an inner extreme of a spark plug socket in an internal combustion engine cylinder head.

6. The compression tester adapter of claim 1, wherein the plug fitting further includes:

a first tube end opposite the plug end, wherein the hose is attached to the plug fitting at the first tube end; and

a first airway configured to allow fluid communication through the plug fitting between the plug end and the first tube end.

7. The compression tester adapter of claim 6, wherein the plug fitting further includes an orifice at the plug end configured to provide access to the first airway.

8. The compression tester adapter of claim 6, wherein the plug fitting further includes a hose connector toward the first tube end configured to engage an inner surface of the hose, the hose connector including a tube segment with a straight knurl and an external serration profile segment;

9. The compression tester adapter of claim 6, wherein the plug fitting further includes an opening at the first tube end providing access to the first airway, the opening being configured to allow fluid communication between the plug fitting and the hose.

10. The compression tester adapter of claim 1, wherein the plug fitting further includes a rim segment with a rim diameter that is larger than the cylinder segment diameter.

11. The compression tester adapter of claim 1, wherein the external thread is configured with a nominal diameter of 16 millimeters and a thread pitch of 1.5 millimeters.

12. The compression tester adapter of claim 1, wherein the attachment interface includes a socket configured with an internal thread on an inner surface of the socket.

13. The compression tester adapter of claim 12, wherein the internal thread is configured with a nominal diameter of 14 millimeters.

14. The compression tester adapter of claim 12, wherein the internal thread is configured with a nominal diameter of 18 millimeters.

15. The compression tester adapter of claim 1, wherein the connector fitting attachment interface is configured to engage a compression tester quick-disconnect coupling.

16. The compression tester adapter of claim 1, further comprising:

a first ferrule configured to engage an outer surface of the hose; and

a second ferrule configured to engage the outer surface of the hose,

wherein the first ferrule is crimped onto a first hose end of the plug fitting to affix the hose to the plug fitting, and the second ferrule is crimped onto a second hose end of the connector fitting to affix the hose to the connector fitting.

17. The compression tester adapter of claim 1, wherein the plug fitting further includes:

an attachment end to attach a compression test spark plug hose;

a second tube end, wherein the hose is attached to the connector fitting at the second tube end; and

a second airway configured to allow fluid communication through the connector fitting between the attachment end and the second tube end.

18. The compression tester adapter of claim 1, wherein the connector fitting is generally cylindrical in shape and further includes:

a cylinder segment at the attachment end with an external diamond knurl;

a socket in the cylinder segment that opens into the second airway;

an internal thread on an inner surface of the socket;

a hose connector toward the second tube end configured to engage an inner surface of the hose including a tube segment with a straight knurl and an external serration profile segment; and

an opening at the second tube end providing access to the second airway, the opening being configured to allow fluid communication between the connector fitting and the hose.

19. The compression tester adapter of claim 1, wherein the hose further comprises a flexible tube, including:

a first hose end;

a second hose end; and

a hollow central passage including a first opening at the first hose end and a second opening at the second hose end configured to provide fluid communication between the first hose end and the second hose end,

wherein the first hose end is attached to the plug fitting and the second hose end is connected to the connector fitting, providing uninterrupted sealed fluid communication between the plug fitting and the connector fitting.

20. The compression tester adapter of claim 1, wherein the hose further comprises at least one textile or metallic braid or mesh reinforcement sleeve, wherein the braid or mesh is oriented on a bias.

21. The compression tester adapter of claim 1, further comprising:

a compression pressure gauge; and

a spark plug hose connected to the attachment interface and to the compression pressure gauge.

22. A compression tester adapter, comprising:

means for engaging a threaded spark plug socket in an internal combustion engine cylinder head, wherein the distance from the upper end of the spark plug socket thread to the cylinder chamber is greater than 0.75 inch;

means for attaching a compression tester spark plug hose;

flexible means for transmitting a compressed gas;

means for affixing the flexible means for transmitting to the means for engaging; and

means for affixing the flexible means for transmitting to the means for attaching.

23. The compression tester adapter of claim 22, further comprising means for creating a substantially airtight seal against a periphery of a tapered seat near a inner extreme of the spark plug socket.

24. The compression tester adapter of claim 23, further comprising guide means for centering the means for engaging and retaining the means for creating an airtight seal.

25. The compression tester adapter of claim 22, wherein the means for engaging is configured to engage an internal thread configured with a nominal diameter of 16 millimeters and a thread pitch of 1.5 millimeter.

26. A method of adapting a compression tester spark plug hose for use with a spark plug socket, comprising the steps of:

engaging a threaded spark plug socket in an internal combustion engine cylinder head, wherein the distance from the upper end of the spark plug socket thread to the cylinder chamber is greater than 0.75 inch;

attaching a compression tester spark plug hose; and

transmitting a compressed gas to the compression tester spark plug hose.

27. The method of claim 26 further comprising the step of creating a substantially airtight seal against a periphery of a tapered seat near a inner extreme of the spark plug socket.

28. The method of claim 26, wherein the spark plug socket thread is configured with a nominal diameter of 16 millimeters and a thread pitch of 1.5 millimeters.