Method and apparatus of extracting residual charge from energy storage device

• US 20060244421A1
• Filed: 04/11/2006
• Published: 11/02/2006
• Est. Priority Date: 04/14/2005
• Status: Abandoned Application

• Current Assignee: Xitome, LLC
• Original Assignee: Xitome, LLC
• Inventors: Narendran, Kailas, McBean, John
• Application Number:
  US11/401,571
• Publication Number:
  US 20060244421A1
• Time in Patent Office: Days
• US Class Current: 320/132
• CPC Class Codes: H01M 10/42 Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells H01M10/60 takes precedence
• CPC Class Codes: H01M 10/4207 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H02J 7/342 The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging with circuits for polarity protection H02J7/0034
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A method and apparatus which enables, regulates, controls, and monitors the flow of energy from “source cells” to “target cells”, for the purpose of harvesting otherwise wasted energy from the source cells, and using that energy to charge the target cells. Embodiments also provide audio, tactile, and/or visual user feedback regarding the status of the system, of its components, and of the individual cells.

Claims

1. A method for extracting residual charge from energy storage devices comprising:

providing at least one rechargeable target cell in communication with at least one source cell;

monitoring state parameters of the at least one source cells and the at least one target cells; and

causing or impeding current flow between the at least one source cells and the at least one target cells as a function of the state parameters.

2. The method according to claim 1 wherein the target and source cells comprise batteries.

3. The method according to claim 1 wherein monitoring comprises providing connections between at least one source cell and/or at least one target cell and measuring circuitry.

4. The method according to claim 1 wherein the state parameters are members of a group consisting of open circuit voltage, closed circuit voltage, current through, temperature, rate of voltage change, elapsed charging time, and rate of current change.

5. The method according to claim 1 wherein the source cells are connected to each other in series.

6. The method according to claim 1 wherein the source cells are arranged in parallel with each other.

7. The method according to claim 1 wherein the target cells are arranged in parallel with each other.

8. The method according to claim 1 wherein causing current flow comprises closing a circuit between at least one source cell and at least one target cell using an electromechanical switch.

9. The method according to claim 1 wherein causing current flow comprises closing a circuit between at least one source cell and at least one target cell using a solid state switching device.

10. The method according to claim 1 wherein causing current flow comprises boosting a voltage across at least one source cell.

11. The method according to claim 1 wherein impeding current flow comprises opening a circuit between at least one source cell and at least one target cell using an electromechanical switch.

12. The method according to claim 1 wherein impeding current flow comprises opening a circuit between at least one source cell and at least one target cell using a solid state switching device.

13. The method according to claim 1 wherein impeding current flow comprises bucking a voltage across at least one source cell.

14. The method according to claim 1 wherein impeding current flow comprises regulating current flow using a linear regulator.

45. The method according to claim 1 wherein the target cells are sequentially charged.

15. An apparatus for extracting residual charge from energy storage devices comprising:

at least one target cell station in communication with at least one source cell station;

monitoring circuitry in communication with a target cell station and a source cell station;

processing circuitry in communication with said monitoring circuitry; and

control circuitry in communication with the processing circuitry;

wherein the control circuitry comprises means for controlling flow of energy from at least one source cell in the source cell station to at least one target cell in the target cell station.

16. The apparatus according to claim 15 wherein the monitoring circuitry comprises means for measuring state parameters of at least one target cell or source cell in said target cell station or said source cell station.

17. The apparatus according to claim 16 wherein said state parameters are members of a set consisting of open circuit voltage, closed circuit voltage, current through, temperature, rate of voltage change, elapsed charging time, and rate of current change.

18. The apparatus according to claim 16 wherein said processing circuitry comprises means for comparing the state parameters to predetermined limits and communicating control signals to the control circuitry as a function of the comparison.

19. The apparatus according to claim 16 wherein said processing circuitry comprises means for determining control signal status as a function of the state parameters.

20. The apparatus according to claim 15 wherein the means for controlling flow of energy include charging power components selected from the group consisting of boost converters, linear regulators, buck converters and transformers.

21. A method for extracting residual charge from energy storage devices comprising:

providing at least one rechargeable target cell in communication with at least one source cell;

monitoring state parameters of the at least one source cells and the at least one target cells;

causing or impeding current flow between the at least one source cells and the at least one target cells as a function of state parameters; and

providing a user interface to communicate a state of at least one cell to a user.

22. The method according to claim 21 wherein the at least one state is a member of a set consisting of cell fully charged, cell partially charged, cell fully discharged.

23. The method according to claim 22 wherein the user interface includes outputs from the set consisting of visual outputs, audible outputs and tactile outputs.

24. The method according to claim 22 wherein the user interface includes colored light elements that are controlled to indicate the state of at least one of the cells.

25. The method according to claim 24 wherein a first color indicates cell fully charged, a second color indicates cell partially charged and a third color indicates cell fully discharged.

26. The method according to claim 23 wherein outputs are associated with each target cell and source cell.

27. The method according to claim 21 further comprising communicating system status to a user.

28. The method according to claim 27 wherein the system status is a member of a set consisting of energy being transferred, energy not being transferred, and system error.

29. An apparatus for extracting residual charge from energy storage devices comprising:

at least one target cell station in communication with at least one source cell station;

monitoring circuitry in communication with target cell station and the source cell station;

processing circuitry in communication with said monitoring circuitry;

control circuitry in communication with the processing circuitry; and

a user interface in communication with the control circuitry,

wherein the user interface includes at least one output device and wherein the control circuitry comprises means for controlling power to the output device(s) to communicate a state of at least one cell to a user.

30. The apparatus according to claim 29 wherein the at least one state is a member of a set consisting of cell fully charged, cell partially charged, and cell fully discharged.

31. The apparatus according to claim 29 wherein the user interface includes output devices from the set consisting of visual output devices, audible output devices and tactile output devices.

32. The apparatus according to claim 29 wherein the user interface includes colored light elements that are controlled to indicate the state of at least one of the cells and wherein a first color indicates cell fully charged, a second color indicates cell partially charged and a third color indicates cell fully discharged.

33. The apparatus according to claim 29 wherein output devices are associated with each target cell and source cell.

34. The apparatus according to claim 29 further comprising means to communicate system status to a user, wherein the system status is a member of a set consisting of energy being transferred, energy not being transferred, and system error.

35. The apparatus according to claim 30 wherein the user interface includes:

colored light elements that are controlled by the control circuitry to indicate the state each of the cells and wherein a first color indicates cell fully charged, a second color indicates cell partially charged and a third color indicates cell fully discharged; and

means to communicate system status to a user wherein the system status is a member of a set consisting of energy being transferred, energy not being transferred, and system error.

36. The apparatus according to claim 35 further comprising a housing enclosing said target cell station(s), said source cell station(s), said monitoring circuitry, said processing circuitry, said control circuitry and said user interface, wherein the colored light elements are powered only when the enclosure is open and wherein the means to communicate system status are readable by a user when the enclosure is closed.

37. The apparatus according to claim 36 wherein the user interface further comprises at least one input device in communication with the processing circuitry and/or the control circuitry and configured to enable or disable at least one of the output devices.

38. The apparatus according to claim 36 wherein the user interface further comprises at least one input device in communication with the processing circuitry and/or the control circuitry and configured to enable or disable energy transfer between the source cell(s) and the target cell(s).

39. The apparatus according to claim 29 wherein the user interface includes a system status indicator that indicates whether the system is charging, not charging, experiencing an error, experiencing a device failure, experiencing an individual cell problem, and wherein the system status indicator provides diagnostic information indicating charging rate, system current, charge history, charge time remaining, elapsed time, temperature, system settings a self-diagnostic state or cell test results.

40. The apparatus according to claim 29 wherein the user interface includes at least one individual cell indicator that provides information about the status of the system and the status of at least one individual cell.

41. The apparatus according to claim 40 wherein an individual cell indicator indicates whether the system is charging, not charging, experiencing an error, experiencing a device failure, experiencing an individual cell problem, or wherein the individual cell indicator indicates charging rate, system current, charge history, charge time remaining, elapsed time, temperature, system settings a self-diagnostic state or cell test results, energy level in each cell or individual cell voltage, group cell voltage, cell damage or anomaly, cell in self-test mode, elapsed time or time remaining, cell polarity incorrect, no cell present, cell requiring replacement, cell current, correct or incorrect cell chemistry or cell charge status.

42. The apparatus according to claim 29 further comprising at least one system status indicator or cell status indicator which communicates status information or cell status information according to a flashing frequency or duty cycle of the indicator.

43. The apparatus according to claim 29 wherein the at least one source cell station and the at least one target cell station are modular components that can be added or removed to change the number of stations in the apparatus.

44. The apparatus according to claim 29 wherein the user interface is located remotely from the source cell stations and target cell stations and wherein communication to the user interface is provided by wireless means.