Apparatus for removing trip hazards in concrete sidewalks

• US 20060246827A1
• Filed: 02/21/2006
• Published: 11/02/2006
• Est. Priority Date: 05/24/2002
• Status: Active Grant

• Current Assignee: Precision Concrete Cutting Incorporated
• Original Assignee: Precision Concrete Cutting Incorporated
• Inventors: Gardner, M. Ballard
• Granted Patent: US 7,201,644 B2
• Time in Patent Office: Days
• US Class Current: 451/359
• CPC Class Codes: B23D 45/16 Hand-held sawing devices with circular saw blades
• CPC Class Codes: B24B 23/028 Angle tools
• CPC Class Codes: B24D 5/123 having different cutting segments
• CPC Class Codes: B24D 5/16 Bushings; Mountings
• CPC Class Codes: B27B 5/08 for sawing with the saw blade abutting parallel against a surface of the workpiece
• CPC Class Codes: B27B 5/32 Devices for securing circular saw blades to the saw spindle
• CPC Class Codes: B28D 1/04 with circular or cylindrical saw-blades or saw-discs B28D1/10 takes precedence

Abstract

An apparatus for cutting a chamfer on an upper edge of a concrete slab includes a hub designed for installation on the threaded output spindle of an angle grinder, and a specially-modified diamond-grit-edged rotary blade which mounts on the hub. For a preferred embodiment of the hub, an attachment collar is unitary and concentric with both a blade mounting flange having countersunk attachment screw holes and a blade centering shoulder on the flange. The attachment collar has at least one pair of flattened parallel sides for receiving a wrench used to tighten the hub on the output spindle. The blade, which is equipped with both countersunk attachment holes and a central positioning aperture sized to fit closely over the blade centering shoulder, is attachable with countersinking screws to the mounting flange so that the head of each screw is flush with the surface of the blade.

Claims

1. In combination with a right angled grinder motor having a threaded, rotatable output spindle and no provision for water cooling of a device attached to the output spindle, an apparatus for making dry chamfer cuts on the edges of concrete slabs, the apparatus comprising:

a hub having an attachment collar, a blade mounting flange, and a blade centering shoulder on a lower surface of the flange, said collar, said flange and said shoulder being machined as a unit, said collar having a central mounting aperture that is threaded to spirally engage the output spindle, said flange being equipped with multiple blade attachment holes;

a generally circular blade having metal matrix edge in which diamond grit is embedded, said blade having a central positioning aperture sized to fit over the blade centering shoulder, said blade also having multiple countersunk holes which align with the blade attachment holes of the flange; and

multiple blade attachment screws having countersinking heads, said countersinking heads being flush with a lower surface of the blade when the blade is secured to the flange with said screws.

2. The combination of claim 1, wherein said blade attachment holes are threaded to engage the blade attachment screws.

3. The combination of claim 1, wherein said blade attachment holes are unthreaded, and nuts biased against an upper surface of the flange are employed to secure an end of each screw opposite the countersinking head.

4. The combination of claim 1, wherein said collar has a pair of opposed flattened parallel sides sized to receive a wrench, with which said hub may be tightened onto said threaded output spindle.

5. The combination of claim 1, wherein each of said blade attachment holes in said flange are countersunk to receive a portion of the countersinking head of a blade attachment screw.

6. The combination of claim 3, wherein each of said nuts is of a self-locking type.

7. The combination of claim 1, wherein said hub is generally symmetrical about an axis of rotation passing through the center of said mounting aperture.

8. The combination of claim 8, wherein the blade attachment holes in said flange are perpendicular to the axis of rotation, and evenly spaced about said axis.

9. A cutting apparatus mountable on a rotatable threaded output spindle of a right-angle grinder motor a right angled grinder motor having a threaded, rotatable output spindle and no provision for water cooling of the cutting apparatus, said cutting apparatus comprising:

a hub having an axis of rotation and a central mounting aperture coincident with said axis, said aperture being threaded to spirally engage the output spindle, and thereby secure said hub to said output spindle;

a generally circular blade having an axis of rotation, a metal matrix edge in which diamond grit is embedded, an upper major surface which mates to said hub, said blade also having a plurality of countersunk attachment holes perpendicular to said axis of rotation; and

a blade attachment screw having a countersinking head for each attachment hole, said blade attachment screws securing said blade to said hub such that the head of each screw is flush with a lower surface of said blade.

10. The cutting apparatus of claim 9, wherein said hub includes a flange having multiple blade attachment holes which align with the countersunk attachment holes of said blade.

11. The cutting apparatus of claim 10, wherein said hub further includes a blade centering shoulder on a lower surface of said flange, and said blade further includes a central positioning aperture sized to mate with said shoulder in a non-interference fit.

12. The cutting apparatus of claim 10, wherein said blade attachment holes are threaded to engage the blade attachment screws.

13. The combination of claim 10, wherein said blade attachment holes are unthreaded, and nuts biased against an upper surface of the flange are employed to secure an end of each screw opposite the countersinking head.

14. A cutting apparatus mountable on a rotatable threaded output spindle of a right-angle grinder motor having no provision for water cooling of the cutting apparatus, said cutting apparatus comprising:

a hub having an axis of rotation and a central mounting aperture coincident with said axis, said aperture sized to fit over the output spindle, said hub having a lower blade backing surface;

a generally circular blade having an axis of rotation, a generally circular laminar metal core formed so as to have a center portion with a raised upper surface and an indented lower surface, said core having a planar flange portion extending radially from the center portion, said flange portion having an outer circular circumferential edge, said blade having a metal matrix edge affixed to the circumferential edge of the flange portion, said metal matrix edge being embedded with diamond grit, said center portion having a central mounting hole sized to fit over the output spindle, at least a portion of said raised upper surface mating with the lower blade backing surface of said hub; and

a nut sized to spirally engage the threads of the output spindle, and thereby secure the blade and the hub to the output spindle.

15. The cutting apparatus of claim 14, wherein said core is formed from a single piece of sheet steel.

16. The cutting apparatus of claim 15, wherein the center portion of said core is bell shaped, having a circular central disk portion which incorporates the central mounting hole, said central disk portion being coupled to a conical-shaped skirt portion that is, in turn, coupled to the flange portion.

17. The cutting apparatus of claim 16, wherein the nut is biased against the circular central disk portion when the blade and hub are secured to the output spindle.

18. The cutting apparatus of claim 17, wherein the core'"'"'s indented lower surface provides a recess in which the nut is positioned when the hub and blade are secured to the output spindle, such that a straight edge may be placed in contact with any two segments of the metal matrix edge on the lower surface of the blade without encountering an intervening obstruction.

19. The cutting apparatus of claim 16, wherein said nut is swedged within the central mounting hole.

20. The cutting apparatus of claim 14, wherein the lower surface of the hub is recessed to receive at least part of the raised center portion of the core.