Temperature compensated pressure sensor

• US 20060248956A1
• Filed: 07/03/2006
• Published: 11/09/2006
• Est. Priority Date: 10/18/2004
• Status: Active Grant

• Current Assignee: Precision Mechatronics Pty Ltd
• Original Assignee: Silverbrook Research Pty Limited
• Inventors: Silverbrook, Kia, Mallinson, Samuel George
• Granted Patent: US 7,165,460 B2
• Time in Patent Office: Days
• US Class Current: 73/729.200
• CPC Class Codes: G01L 9/0072 using variations in capacitance
• CPC Class Codes: G01L 9/0075 using a ceramic diaphragm, e.g. alumina, fused quartz, glass
• CPC Class Codes: G01L 9/125 with temperature compensating means non electric temperature compensating means G01L19/04

Abstract

A pressure sensor (30) for environments with wide ranging temperature variations such as vehicle tires. The sensor has a sensor membrane (53) exposed to the fluid pressure to be sensed, and a reference membrane subject to a predetermined pressure difference. Both membranes are conductive and connected to circuitry that converts the deflection in the sensor membrane into an output signal indicative of the pressure difference across the sensor membrane, and converts the deflection of the reference membrane into a temperature compensation value used to adjust the output signal into a temperature compensated signal indicate of the fluid pressure to be sensed.

Claims

1. A pressure sensor comprising:

a sensor membrane exposed to fluid at a known pressure on one side, and exposed to fluid at a pressure to be sensed on its opposite side, the sensor membrane being at least partially formed from a conductive material;

a reference membrane exposed to a first reference pressure on one side, and exposed to a second reference pressure on its opposite side, the reference membrane being at least partially formed from a conductive material;

associated circuitry connected to both the sensor membrane and the reference membrane for converting deflection of the sensor membrane into an output signal indicative of a pressure difference between the known pressure and the fluid pressure to be sensed;

wherein,

the associated circuitry converts deflection of the reference to a temperature compensation value used to adjust the output signal to provide a temperature compensated output indicative of the pressure to be sensed.

2. A pressure sensor according to claim 1 wherein the first reference pressure and the second reference pressure are equal.

3. A pressure sensor according to claim 2 wherein the known pressure is equal to the first and second reference pressures.

4. A pressure sensor according to claim 1 wherein the sensor membrane partially defines a first chamber containing the fluid at the known pressure, and the reference membrane divides a second chamber containing the first and second reference pressures.

5. A pressure sensor according to claim 1 wherein the sensor and reference membranes, and the associated circuitry are formed on and through a wafer substrate using lithographically masked etching and deposition techniques.

6. A pressure sensor according to claim 1 wherein the sensor membrane is less than 0.1 grams.

7. A pressure sensor according to claim 1 adapted to sense the air pressure within a pneumatic tire.

8. A pressure sensor according to claim 4 wherein the sensor is a capacitative sensor having:

a conductive layer deposited in the first chamber to form a first capacitor electrode; and

,

the sensor membrane is a second capacitor electrode;

such that,

deflection of the sensor membrane changes the capacitance which the associated circuitry converts to the output signal.

9. A pressure sensor according to claim 1 wherein the sensor and reference membranes are at least partially made from a metal-nitride compound.

10. A pressure sensor according to claim 9 wherein the metal-nitride compound is titanium nitride, titanium aluminium nitride, titanium aluminium silicon nitride, tantalum nitride or tantalum aluminium nitride.

11. A pressure sensor according to claim 10 further comprising a CMOS layer disposed between the conductive layer and the substrate.

12. A pressure sensor according to claim 11 further comprising a passivation layer at least partially deposited over the conductive layer.

13. A pressure sensor according to claim 1 wherein the sensor and reference membranes are each approximately 0.5 μ

m thick.

14. A pressure sensor according to claim 1 wherein the conductive layer is less than 50 microns from the sensor membrane in its undeflected state.

15. A pressure sensor according to claim 1 wherein the membrane is circular with a diameter less than 500 microns.

16. A pressure sensor according to claim 1 wherein the sensor is powered by radio waves transmitted from a remote source.

17. A pressure sensor according to claim 1 wherein the sensor and reference membranes are each a laminate having at least two layers wherein at least one of the layers is at least partially formed from conductive material.

18. A pressure sensor according to claim 17 wherein the metal ceramics are metal nitrides or mixed metal nitrides.

19. A pressure sensor according to claim 18 wherein, the metal ceramics are titanium nitride, titanium aluminium nitride, tantalum silicon nitride, titanium aluminium silicon nitride, tantalum aluminium silicon nitride.

20. A pressure sensor according to claim 17 wherein one or more of the layers of the laminate is metal.