Variable speed drive for a chiller system with a switched reluctance motor

• US 20060250105A1
• Filed: 05/06/2005
• Published: 11/09/2006
• Est. Priority Date: 05/06/2005
• Status: Active Grant

• Current Assignee: Johnson Controls Tyco IP Holdings LLP (Johnson Controls International plc)
• Original Assignee: York International Corporation (Johnson Controls International plc)
• Inventors: Jadric, Ivan, Smith, Stephen Harold, Schnetzka, Harold Robert
• Granted Patent: US 7,202,626 B2
• Time in Patent Office: Days
• US Class Current: 318/701
• CPC Class Codes: F25B 2600/021 Inverters therefor
• CPC Class Codes: F25B 49/025 Motor control arrangements
• CPC Class Codes: H02M 5/4585 having a rectifier with controlled elements
• CPC Class Codes: H02P 25/08 Reluctance motors
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

A variable speed drive with a boost converter is provided for a chiller system driven by a switched reluctance motor. The boost converter can be a diode or thyristor rectifier followed by a boost DC/DC converter or a three-phase pulse width modulated boost converter. The boost converter provides a boosted voltage to the DC link, which results in a boosted voltage being applied to the switched reluctance motor by the inverter of the variable speed drive.

Claims

1. A drive system for a compressor of a chiller system, the drive system comprising:

a variable speed drive, the variable speed drive being configured to receive an input AC power at a fixed input AC voltage and a fixed input frequency and provide an output power at a variable voltage and variable frequency, the variable voltage having a maximum voltage greater in magnitude than the fixed input AC voltage and the variable frequency having a maximum frequency greater than the fixed input frequency, the variable speed drive comprising;

a pulse width modulated boost rectifier having insulated gate bipolar transistors connected to an AC power source providing the input AC power, the pulse width modulated boost rectifier being configured to convert the fixed input AC voltage to a boosted DC voltage, the boosted DC voltage being greater than the fixed input AC voltage;

a DC link connected to the pulse width modulated boost rectifier, the DC link being configured to filter the boosted DC voltage and store energy from the pulse width modulated boost rectifier; and

an inverter stage connected to the DC link, the inverter stage having a plurality of inverter legs, each inverter leg of the plurality of inverter legs including a first insulated gate bipolar transistor (IGBT) power switch and a second IGBT power switch the inverter stage being configured to convert the boosted DC voltage from the DC link into the output power having the variable voltage and the variable frequency; and

a switched reluctance motor having a plurality of stator windings each stator winding of the plurality of stator windings connected in series between the inverter leg first and second IGBT power switches of the inverter stage and powered by the output power from the inverter stage, the switched reluctance motor being connectable to a compressor of the chiller system to power the compressor.

2. The drive system of claim 1 wherein the boosted DC voltage is a DC voltage greater than 1.3 times the root-mean-squared value of the fixed AC input voltage.

3. The drive system of claim 1 wherein the pulse width modulated boost rectifier comprises:

a three-phase rectifier; and

a DC-DC boost converter connected to the rectifier, the DC-DC boost converter being configured and disposed to provide the boosted DC voltage to the DC link.

5. The drive system of claim 1 wherein the switched reluctance motor has a voltage rating greater than the fixed input AC voltage.

6. The drive system of claim 1 wherein the pulse width modulated boost rectifier is configured to control a current waveform drawn from the AC power source to have a substantially sinusoidal shape and to be substantially in phase with the fixed input AC voltage.

7. The drive system of claim 1 wherein the pulse width modulated boost rectifier is configured to provide the boosted DC voltage to the DC link substantially independent of the fixed input AC voltage, thereby permitting the variable speed drive to operate during a reduction in the fixed input AC voltage for a predetermined time.

8. The drive system of claim 1 wherein the inverter stage is configured to have a DC current of reduced magnitude in response to the boosted DC voltage being present at the DC link, thereby reducing inverter losses in the variable speed drive.

9. The drive system of claim 1 wherein the switched reluctance motor is configured to have a motor current having a RMS value of reduced magnitude in response to the variable voltage being greater than the fixed input AC voltage, thereby reducing motor losses in the switched reluctance motor.

10. The drive system of claim 1 wherein the switched reluctance motor is configured to have a reduced time for establishment and extinction of a motoring torque in response to the variable voltage being greater in magnitude than the fixed input AC voltage.

4. (canceled)

11. A chiller system comprising:

a compressor, a condenser, and an evaporator connected in a closed refrigerant loop;

a switched reluctance motor connected to the compressor to power the compressor; and

a variable speed drive connected to the switched reluctance motor, the variable speed drive being configured to receive an input AC power at a fixed input AC voltage and a fixed input frequency and provide an output power at a variable voltage and variable frequency to the switched reluctance motor, the variable voltage having a maximum voltage greater in magnitude than the fixed input AC voltage and the variable frequency having a maximum frequency greater than the fixed input frequency, the variable speed drive comprising;

a pulse width modulated boost rectifier having insulated gate bipolar transistors connected to an AC power source providing the input AC power, the pulse width modulated boost rectifier being configured to convert the fixed input AC voltage to a boosted DC voltage, the boosted DC voltage being greater than the fixed input AC voltage;

a DC link connected to the pulse width modulated boost rectifier, the DC link being configured to filter the boosted DC voltage and store energy from the pulse width modulated boost rectifier;

an inverter stage connected to the DC link, the inverter stage having a plurality of inverter legs, each inverter leg of the plurality of inverter legs including a first insulated gate bipolar transistor (IGBT) power switch and a second IGBT power switch the inverter stage being configured to convert the boosted DC voltage from the DC link into the output power having the variable voltage and the variable frequency; and

a switched reluctance motor having a plurality of stator windings each stator winding of the plurality of stator windings connected in series with one of the inverter leg first and second IGBT power switches of the inverter stage and powered by the output power from the inverter stage, the switched reluctance motor being connectable to a compressor of the chiller system to power the compressor.

12. The chiller system of claim 11 wherein the boosted DC voltage is a DC voltage greater than 1.3 times the root-mean-squared value of the fixed AC input voltage.

13. The chiller system of claim 11 wherein the pulse width modulated boost rectifier comprises:

a three-phase rectifier connected to an AC power source; and

a DC-DC boost converter connected to the rectifier, the DC-DC boost converter being configured and disposed to provide the boosted DC voltage to the DC link.

15. The chiller system of claim 11 wherein the switched reluctance motor has a voltage rating greater than the fixed input AC voltage.

16. The chiller system of claim 11 wherein the pulse width modulated boost rectifier is configured to control a current waveform drawn from the AC power source to have a substantially sinusoidal shape and to be substantially in phase with the fixed input AC voltage.

17. The chiller system of claim 11 wherein the pulse width modulated boost rectifier is configured to provide the boosted DC voltage to the DC link substantially independent of the fixed input AC voltage, thereby permitting the variable speed drive to operate during a reduction in the fixed input AC voltage for a predetermined time.

18. The chiller system of claim 11 wherein the switched reluctance motor is configured to have a motor current having a RMS value of reduced magnitude in response to the variable voltage being greater in magnitude than the fixed input AC voltage, thereby reducing motor losses in the switched reluctance motor.

19. The chiller system of claim 11 wherein the inverter stage is configured to have a DC current of reduced magnitude in response to the boosted DC voltage being present at the DC link, thereby reducing inverter losses in the variable speed drive.

20. The drive system of claim 11 wherein the switched reluctance motor is configured to have a reduced time for establishment and extinction of a motoring torque in response to the variable voltage being greater in magnitude than the fixed input AC voltage.

14. (canceled)