Method and apparatus for printing selected information on bottles

• US 20060250464A1
• Filed: 03/16/2006
• Published: 11/09/2006
• Est. Priority Date: 09/17/2003
• Status: Abandoned Application

• Current Assignee: Jemtex Ink Jet Printing, Ltd.
• Original Assignee: Jemtex Ink Jet Printing, Ltd.
• Inventors: Sheinman, Yehoshua
• Application Number:
  US10/572,265
• Publication Number:
  US 20060250464A1
• Time in Patent Office: Days
• US Class Current: 347/101
• CPC Class Codes: B41J 11/0015 for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing selective coating B41J2/2114
• CPC Class Codes: B41J 11/002 Curing or drying the ink on the copy materials, e.g. by heating or irradiating
• CPC Class Codes: B41J 11/00214 using UV radiation
• CPC Class Codes: B41J 11/0024 using conduction means, e.g. by using a heated platen
• CPC Class Codes: B41J 2/16508 connected with the printer frame
• CPC Class Codes: B41J 2/16526 by applying pressure only
• CPC Class Codes: B41J 3/4073 Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects B41J3/283, B41J3/286 take precedence; building up a 3D object using individual droplets from jetting heads B29C64/112
• CPC Class Codes: B41J 3/40733 Printing on cylindrical or rotationally symmetrical objects, e. g. on bottles

Abstract

A method and apparatus for printing selected information on bottles, by: conveying the bottles sequentially through a predetermined path including at least one printing station; actuating an ink-jet print head at the printing station to discharge liquid ink droplets onto the bottle in the printing station; and controlling the print head at the printing station to discharge the liquid ink droplets onto the bottle in accordance with the selected information to be printed thereon. Described, for purposes of example, are a closed-loop type conveyor and also a drum-type conveyor.

Claims

1. A method of printing selected information on bottles, comprising:

conveying the bottles sequentially through a predetermined path including at least one printing station;

actuating an ink-jet print head at said printing station to discharge liquid ink droplets onto the bottle in said printing station; and

controlling said print head at said printing station to discharge said liquid ink droplets onto said bottle in accordance with the selected information to be printed thereon.

2. The method according to claim 1, wherein relative movement is effected between said print head and the bottle in said printing station in accordance with the selected information to be printed on said bottle.

3. The method according to claim 2, wherein said relative movement includes rotating the bottle in said printing station relative to said print head.

4. The method according to claim 2, wherein said relative movement includes moving said print head linearly relative to said bottle.

5. The method according to claim 1, wherein said predetermined path through which the bottles are sequentially conveyed further includes a preliminary coating station having a preliminary coating head for applying a background coating to the bottle before conveyed to said printing station, and a final coating station having a final coating head for applying a protective transparent coating to the bottle over the printing applied in said printing station.

6. The method according to claim 5, wherein said bottle is rotated while in said preliminary coating station, printing station, and final coating station, relative to said preliminary coating head, printing head and final coating head, respectively.

7. The method according to claim 6, wherein said bottle rotation is effected by coupling each bottle, after conveyed to the respective station, to a bottle drive, and decoupling the bottle from said bottle drive before being conveyed out of the respective station.

8. The method according to claim 5, wherein said predetermined path through which the bottles are sequentially conveyed further includes a fixing station following each of the coating stations and the printing station for fixing the coating or ink applied in the respective station to the bottle by curing, heating or drying.

9. The method according to claim 1, wherein said bottles are sequentially conveyed through said predetermined path by a closed-loop belt-type conveyor.

10. The method according to claim 1, wherein said bottles are sequentially conveyed through said predetermined path by a drum-type conveyor.

11. Apparatus for directly printing selected information on bottles, comprising:

a conveyor for conveying bottles through a predetermined path, said conveyor including an entry end at one end of said predetermined path, an exit end at the opposite end of said predetermined path, and at least one printing station between said entry end and said exit end;

a feeder at said entry end of the conveyor for sequentially feeding to said conveyor bottles to be printed with selected information;

a collector at said exit end of the conveyor for collecting bottles exiting from said conveyor after having been conveyed through said predetermined path;

an ink-jet print-head in said printing station oriented to discharge liquid ink droplets directly onto a bottle on said conveyor when located in said printing station;

and a control system for controlling said print head to discharge said liquid ink droplets onto said bottle in accordance with the selected information to be printed thereon.

12. The apparatus according to claim 11, wherein said conveyor further includes:

an intermittent conveyer drive for intermittently driving said conveyor; and

a further drive for effecting relative movement between a bottle in said printing station and said print head while printing on the bottle.

13. The apparatus according to claim 12, wherein said further drive includes a rotary bottle drive located in alignment with a bottle when in said printing station and effective to rotate said bottle in the printing station.

14. The apparatus according to claim 13, wherein said conveyor further includes:

a pair of heads for each bottle engageable with the opposite ends of the bottle for clamping the bottle to the conveyor;

one of said heads being coupleable to said rotary bottle drive when the respective bottle is in said printing station to rotate the bottle therein;

the other of said heads being spring-urged towards said one head to clamp the bottle between the pair of heads.

15. The apparatus according to claim 14, wherein said other head is carried by a mounting member movable with respect to a guide rail towards said one head to accommodate bottles of different sizes.

16. The apparatus according to claim 14, wherein said one head is coupleable to said rotary bottle drive by a first coupling member carried by said one head, a second coupling member carried by said rotary bottle drive, and a linear drive for effecting the coupling of said first and second coupling members when the respective bottle is in said printing station.

17. The apparatus according to claim 14, wherein said conveyor further comprises a brake for each bottle, said brake being selectively engageable with said one head of the respective bottle for preventing rotation of the bottle when not coupled to said rotary bottle drive.

18. The apparatus according to claim 13, wherein said rotary bottle drive is a step motor and includes a rotary encoder.

19. The apparatus according to claim 11, wherein said apparatus further comprises:

an ink sink laterally of said printing station; and

a print head drive for selectively driving said print head, under the control of said control system either to a printing position in alignment with a bottle in said printing station for printing thereon, or to a non-printing position in alignment with said ink sink for receiving any liquid ink droplets discharged from said print head.

20. The apparatus according to claim 12, wherein said further drive includes a linear drive for linearly driving said print head relative to the bottle in said printing station.

21. The apparatus according to claim 11, wherein said predetermined path of the conveyor further includes, in addition to said at least one printing station, a preliminary coating station immediately downstream of said entry end for applying a continuous background coating to each bottle to be printed thereon, and a final coating station immediately upstream of said exit end for applying a continuous, transparent protective coating to each bottle after printing thereon.

22. The apparatus according to claim 11, wherein said predetermined path includes a plurality of said printing stations sequentially located along said predetermined path, each printing station including a print head controlled by said control system for discharging liquid ink of a predetermined color directly onto the bottles conveyed by said conveyor.

23. The apparatus according to claim 22, wherein each of said printing stations is followed by a fixing station for fixing the applied ink by curing, heating or drying.

24. The apparatus according to claim 11, wherein said conveyor includes:

a pair of closed loops in parallel spaced relation to each other;

a plurality of bottle carriers coupled to and extending between said closed loops; and

an intermittently-operated drive for intermittently rotating said pair of closed loops.

25. The apparatus according to claim 24, wherein said pair of closed loops include an upper stretch defining said predetermined path through which the bottles are conveyed, and a lower stretch defining a return path for the closed loops.

26. The apparatus according to claim 25, wherein said predetermined path defined by said upper stretch includes at least one printing station, a preliminary coating station upstream of said printing station for applying a continuous background coating to each bottle to be printed thereon, a final coating station downstream of said printing station for applying a continuous transparent protective coating to each bottle after printing thereon, and a fixing station following each of said coating and printing stations for fixing the coating or ink applied in the respective station by curing, drying or heating.

27. The apparatus according to claim 11, wherein said conveyor includes:

a drum adapted to carry said bottles on its outer surface; and

an intermittently-operated drive for intermittently rotating said drum.

28. The apparatus according to claim 27, wherein said print head faces the outer surface of said drum for printing on a bottle in said printing station;

and wherein said apparatus further includes an initial coating head facing the outer surface of said drum for applying a continuous background coating to each bottle before being printed thereon, and a final coating head facing the outer surface of said drum for applying a continuous, transparent protective coating to each bottle after printing thereon.

29. The apparatus according to claim 28, wherein the interior of said drum includes heating channels for conducting a heating fluid to the inner surface of said drum at locations between said ink head and said coating heads to fix the ink or coating applied by the respective head immediately after application thereof.

30. The apparatus according to claim 27, wherein said apparatus includes:

a plurality of drums, each adapted to carry a plurality of bottles on its outer surface; and

an intermittently-operated drive for intermittently rotating all said drums together.