Home appliance structure with integral noise attenuation

• US 20060266385A1
• Filed: 05/26/2005
• Published: 11/30/2006
• Est. Priority Date: 05/26/2005
• Status: Abandoned Application

• Current Assignee: Material Sciences Corporation (New Star Metals Holdings LLC)
• Original Assignee: Material Sciences Corporation (New Star Metals Holdings LLC)
• Inventors: Malaker, Michael J.
• Application Number:
  US11/138,975
• Publication Number:
  US 20060266385A1
• Time in Patent Office: Days
• US Class Current: 134/56.D
• CPC Class Codes: A47L 15/4209 Insulation arrangements, e.g. for sound damping or heat insulation
• CPC Class Codes: A47L 15/4246 Details of the tub A47L15/4272 takes precedence; insulation arrangements A47L15/4209
• CPC Class Codes: B32B 15/04 comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to a bituminous or tarry layer B32B11/08; next to a water-setting substance layer B32B13/06; next to a glass layer B32B17/061; next to a cellulosic plastic layer B32B23/042
• CPC Class Codes: B32B 15/08 of synthetic resin
• CPC Class Codes: B32B 15/18 comprising iron or steel B32B15/011, B32B15/012 and B32B15/013 take precedence
• CPC Class Codes: B32B 15/20 comprising aluminium or copper B32B15/016 and B32B15/017 take precedence
• CPC Class Codes: B32B 2307/102 Insulating
• CPC Class Codes: B32B 2307/558 Impact strength, toughness
• CPC Class Codes: B32B 2311/00 Metals, their alloys or their compounds
• CPC Class Codes: B32B 2509/00 Household appliances
• CPC Class Codes: B32B 33/00 Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
• CPC Class Codes: D06F 39/12 Casings; Tubs
• CPC Class Codes: D06F 58/04 Details controlling or regulating devices D06F34/00
• CPC Class Codes: D06F 58/20 General details of domestic laundry dryers D06F59/00 takes precedence

Abstract

A home appliance includes a panel forming one of a tub, drum, and a housing for the appliance. The panel includes a first metal layer, a second metal layer, and a viscoelastic layer between, and spanning the entireties of, the first and second metal layers. The viscoelastic layer is configured such that the panel exhibits a composite loss factor of at least 0.05. The panel therefore forms appliance structure with integral noise attenuation, which improves upon the prior art by reducing the number of parts and manufacturing steps necessary for add-on noise attenuators. Furthermore, since the viscoelastic layer spans the entirety of the metal layers, noise attenuation is continuous across the panel, unlike many prior art noise attenuators which provide only localized noise attenuation.

Claims

1. An appliance comprising:

a panel forming at least one of a tub, drum and housing of the appliance, the panel having two metal layers and a viscoelastic layer therebetween spanning the entirety of both of the two metal layers;

wherein the panel exhibits a composite loss factor of at least 0.05.

2. The appliance of claim 1, wherein the two metal layers include a first metal layer and a second metal layer;

wherein the first metal layer is characterized by a first metal composition; and

wherein the second metal layer is characterized by a second metal composition different from the first metal composition.

3. The appliance of claim 2, wherein the first metal layer is characterized by a first thickness, and wherein the second metal layer is characterized by a second thickness greater than the first thickness.

4. The appliance of claim 1, wherein the appliance is a dishwasher;

and wherein the panel defines at least a portion of a tub defining a dishwashing chamber.

5. The appliance of claim 4, wherein the panel exhibits a composite loss factor of at least 0.05 between 40°

F. and 150°

F.

6. The appliance of claim 4, wherein the panel exhibits a composite loss factor of at least 0.10 between 60°

F. and 120°

F.

7. The appliance of claim 6, wherein the panel exhibits a composite loss factor of at least 0.10 between 60°

F. and 140°

F.

8. The appliance of claim 6, wherein the panel exhibits a composite loss factor of at least 0.10 between 60°

F. and 160°

F.

9. The appliance of claim 4, further comprising a nozzle positioned within the chamber, and a pump in fluid communication with the nozzle for selectively directing pressurized water into the chamber through the nozzle.

10. The appliance of claim 1, wherein the appliance is a clothes washing machine;

and wherein the appliance further comprises an outer tub, an inner tub disposed within the outer tub and defining a plurality of apertures, a motor operatively connected to the inner tub to selectively cause the rotation thereof; and

a housing defining a compartment containing the inner tub, the outer tub, and the motor; and

wherein the panel at least partially defines one of the housing and the outer tub.

11. The appliance of claim 10, wherein the panel exhibits a composite loss factor of at least 0.05 between 40°

F. and 150°

F.

12. The appliance of claim 10, wherein the panel exhibits a composite loss factor of at least 0.10 between 60°

F. and 120°

F.

13. The appliance of claim 12, wherein the panel exhibits a composite loss factor of at least 0.10 between 60°

F. and 140°

F.

14. The appliance of claim 12, wherein the panel exhibits a composite loss factor of at least 0.10 between 60°

F. and 160°

F.

15. The appliance of claim 1, wherein the appliance is a clothes dryer;

wherein the appliance further comprises a drum defining a generally cylindrical chamber, a motor operatively connected to the drum and configured to selectively cause rotation of the drum, and a housing defining a compartment in which the drum and motor are contained; and

wherein the panel at least partially defines one of the drum and the housing.

16. The appliance of claim 15, wherein the panel exhibits a composite loss factor of at least 0.05 between 80°

F. and 250°

F.

17. The appliance of claim 15, wherein the panel exhibits a composite loss factor of at least 0.10 between 110°

F. and 200°

F.

18. The appliance of claim 15, wherein the panel exhibits a composite loss factor of at least 0.10 between 110°

F. and 250°

F.

19. A dishwasher comprising:

a tub having five sides defining a dishwashing chamber;

a nozzle disposed within the dishwashing chamber;

a pump in fluid communication with the nozzle;

wherein each of the five sides is characterized by a laminated panel structure including a first metal layer, a second metal layer, and a viscoelastic layer between and spanning the entirety of the first and second metal layers; and

wherein the tub is characterized by a composite loss factor of at least 0.05 between the temperatures of 40°

F. and 170°

F.

20. The dishwasher of claim 19, wherein the dishwasher is characterized by the absence of noise attenuation members contacting the tub.