CONDUCTIVE FREQUENCY SELECTIVE SURFACE UTILIZING ARC AND LINE ELEMENTS

• US 20060267856A1
• Filed: 03/30/2005
• Published: 11/30/2006
• Est. Priority Date: 04/08/2003
• Status: Active Grant

• Current Assignee: Vitro Flat Glass LLC (Compagnie De Saint-Gobain)
• Original Assignee: PPG Industries Ohio Incorporated (Nouryon BV)
• Inventors: Voeltzel, Charles S.
• Granted Patent: US 7,190,326 B2
• Time in Patent Office: Days
• US Class Current: 343/909
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/10761 containing vinyl acetal
• CPC Class Codes: C03C 17/36 at least one coating being a metal
• CPC Class Codes: C03C 17/3644 the metal being silver
• CPC Class Codes: C03C 17/3673 specially adapted for use in heating devices for rear window of vehicles
• CPC Class Codes: C03C 2217/944 Layers comprising zinc oxide
• CPC Class Codes: C03C 2218/328 Partly or completely removing a coating
• CPC Class Codes: C03C 27/10 with the aid of adhesive specially adapted for that purpose
• CPC Class Codes: H01Q 1/1271 for mounting on windscreens
• CPC Class Codes: H01Q 15/0013 said selective devices working as frequency-selective reflecting surfaces, e.g. FSS, dichroic plates, surfaces being partly transmissive and reflective
• CPC Class Codes: H05B 2203/008 with layout including a portion free of resistive material, e.g. communication window
• CPC Class Codes: H05B 2203/013 Heaters using resistive films or coatings
• CPC Class Codes: H05B 3/84 Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields
• CPC Class Codes: H05B 3/86 the heating conductors being embedded in the transparent or reflecting material H05B3/845 takes precedence

Abstract

An electrically conductive coating of an automotive heatable windshield has a communication window having an enhanced frequency selective surface having arranged passing areas (uncoated areas) and blocking areas (coated areas) to pass and block, respectively, predetermined wavelengths of the electromagnetic spectrum. In one nonlimiting embodiment, the frequency selective surface includes a plurality columns spaced from one another by a continuous elongated blocking area. Each of the columns includes passing areas with each of the passing areas have a perimeter with a blocking area in the perimeter spaced from the perimeter. The perimeters of the passing areas contact one another with the blocking area of adjacent passing areas spaced from one another. The elongated blocking area between the break lines and columns extend to the perimeter of the communication window. In this manner current passing through the coating, passes through the communication window to eliminate hot and cold spots around and within the perimeter of the communication window.

Claims

1. An article having a communication window comprising:

a substrate having a major surface, the major surface having a portion to block out at least one predetermined wavelength of an electromagnetic spectrum and a portion of the major surface outlined by an imaginary boundary defined as an aperture, the aperture having a frequency selective surface pattern defined by an area that passes the at least one predetermined wavelength of the electromagnetic spectrum, defined as a passing area, and an area that blocks out the at least one predetermined wavelength of the electromagnetic spectrum, defined as a blocking area, wherein the frequency selective surface pattern comprises;

a plurality of spaced columns, each column defined by a first boundary line spaced from a second boundary line and having a plurality of blocking areas between the first and second boundary lines of the column, the blocking areas spaced from one another by a passing area, and the column having a first at least one passing area between the blocking areas and the first boundary, and a second at least one passing area between the blocking areas and the second boundary, and each of the columns separated by a blocking area.

2. The article according to claim 1, wherein the blocking area between columns is continuous from a first location on the imaginary boundary and in contact with the portion of the major surface to block out the at least one predetermined wavelength of the electromagnetic spectrum to a second location on the imaginary boundary and in contact with the portion of the surface to block out the at least one predetermined wavelength of the electromagnetic spectrum, with the first location spaced from the second location.

3. The article according to claim 1, wherein at least one column of the plurality of columns includes at least two subcolumns, each subcolumn having a plurality of blocking areas separated by passing areas, with the blocking areas of one subcolumn spaced from the blocking areas of the other subcolumn by at least one passing area and the blocking areas of one subcolumn spaced from the first boundary of the at least one column by the first at least one passing area and the blocking areas of the other subcolumn spaced from the second boundary of the at least one column by the second at least one passing area.

4. The article according to claim 1, wherein the article is a transparency for use on an enclosure of the type selected from a residential home, a commercial building, a space vehicle, an air vehicle, a land vehicle, an over the water vehicle, an under the water vehicle, a refrigerator door having a window, an oven door having a window, a microwave door having a window, and combinations thereof.

5. The article according to claim 4, wherein outer major surface of the transparency includes a hydrophobic coating and/or a photocatalytic coating.

6. The article according to claim 4 wherein the article is a transparency for an automobile selected from a windshield, a side window, a back window, a moon roof, and combinations thereof, and the major surface has a coating comprising a metal film and at least one dielectric film.

7. The article according to claim 6 wherein the article is an automotive windshield.

9. The article according to claim 7 wherein the metal film of the coating is a silver film and the coating is selected from a solar control coating, an electrically heatable coating, and combinations thereof, and the passing areas extend at least through the metal film of the coating.

10. The article according to claim 9 wherein the coating is on the major surface of the substrate, the substrate is a first glass sheet and the communication window is in a predetermined location in the coating and further including a second glass sheet having a major surface and a plastic interlayer between the major surface of the first sheet and the major surface of the second sheet, securing the first and second sheets together.

11. The article according to claim 10 wherein the coating blocks out at least one predetermined wavelength of the electromagnetic spectrum, the blocking area between the columns and the passing areas is continuous from a first location on the imaginary boundary and in contact with the coating outside the imaginary boundary to a second location on the imaginary boundary and in contact with the coating outside the imaginary boundary, with the first location spaced from the second location.

12. The article according to claim 11, wherein the dielectric film of the coating is above the silver film and further comprising a dielectric film below the silver film.

13. The article according to claim 12, wherein the silver film is a first silver film and further comprising a second silver film over the dielectric film over the first silver film and a dielectric film over the second silver film.

14. The article according to claim 13, further including a pair of spaced bus bars between the sheets and in electrical contact with the coating, a first lead contacting one of the bus bars and a second lead contacting the other bus bar to provide external electrical contact to the bus bars.

15. The article according to claim 14, wherein the first lead and the second lead extend out from a peripheral edge of the windshield to provide external electrical contact to the bus bars.

16. The article according to claim 14, wherein an outer major surface of one of the glass sheets includes a hydrophobic coating and/or a photocatalytic coating.

17. The article according to claim 14, wherein the communication window has a rectangular shape having a length of 150 mm, and a height of 100 mm, and the frequency selective surface is selected from one of the following groups:

Group 1;

the columns are spaced 1 mm apart, the columns have a width of 1 mm, the blocking areas within the columns are spaced from each other a distance of 100 microns, and spaced from the blocking area between the columns a distance of 100 microns;

Group 2;

the columns are spaced 2 mm apart, the columns have a width of 1 mm, the blocking areas within the columns are spaced from each other a distance of 100 microns, and spaced from the blocking area between the columns a distance of 100 microns; and

Group 3;

the columns are spaced 2 mm apart, the columns have a width of 2 mm, and each column has two subcolumns having the blocking areas surrounded by passing areas, the blocking areas are spaced from adjacent blocking areas a distance of 100 microns.

18. The article according to claim 14, wherein the blocking area between the columns is oriented to be generally parallel to the direction of current flow between the bus bars.

19. The article according to claim 18, wherein at least one of the glass sheets or the plastic interlayer has a portion in cross section having a wedged shape.

20. The article according to claim 18 further including:

a first plurality of deletion lines in the coating spaced from one another and extending from one bus bar defined as a first bus bar toward the communication window;

a second plurality of deletion lines in the coating spaced from one another and extending from the other bus bar defined as a second bus bar toward the communication window, with the first and second plurality of deletion lines generally aligned with one another;

wherein

selected ones of the first plurality of deletion lines and selected ones of the second plurality of deletion lines have a path around one side of the communication window defined as the first side and are in contact with one another to provide continuous spaced current paths from the first bus bar to the second bus bar around the first side of the communication window and selected ones of the first plurality of deletion lines and selected ones of the second plurality of deletion lines have a path around opposite side of the communication window, defined as the second side, and are in contact with one another to provide continuous spaced current paths from the first bus bar to the second bus bar around the second side of the communication window.

21. An article having a communication window comprising:

a substrate having a major surface, the major surface having a portion to block out at least one predetermined wavelength of an electromagnetic spectrum and a portion of the major surface outlined by an imaginary boundary defined as an aperture, the aperture having a frequency selective surface pattern defined by an area that passes the at least one predetermined wavelength of the electromagnetic spectrum, defined as a passing area, and an area that blocks out the at least one predetermined wavelength of the electromagnetic spectrum, defined as a blocking area, wherein the frequency selective surface pattern comprises;

a plurality of columns, each column having a plurality of passing areas separated by blocking areas, each passing area having a perimeter with a blocking area within the perimeter, and each of the columns are separated by a blocking area, and

at least one column includes at least two subcolumns, each subcolumn having a plurality of passing areas separated by blocking areas, with the blocking areas and passing areas of adjacent subcolumns in contact with one another and the blocking areas within the perimeter of the passing areas spaced from one another.

22. An article having a communication window, wherein the article is an automotive windshield comprising:

a substrate having a major surface, the major surface having a portion to block out at least one predetermined wavelength of an electromagnetic spectrum and a portion of the major surface outlined by an imaginary boundary defined as an aperture, the aperture having a frequency selective surface pattern defined by an area that passes the at least one predetermined wavelength of the electromagnetic spectrum, defined as a passing area, and an area that blocks out the at least one predetermined wavelength of the electromagnetic spectrum, defined as a blocking area;

a coating comprising a silver film on the major surface of the substrate, the coating selected from a solar control coating, an electrically heatable coating, and combinations thereof with the passing areas extending at least through the silver film of the coating, and

the frequency selective surface pattern comprising;

a plurality of columns, each column having a plurality of passing areas separated by blocking areas, each passing area having a perimeter with a blocking area within the perimeter, and each of the columns are separated by a blocking area.

8. The article according to claim 22, wherein the substrate is a first glass sheet, further comprising a second glass sheet and a plastic interlayer securing the second sheet to the major surface of the first sheet, and at least one of the glass sheets or the plastic interlayer has a portion in cross section having a wedged shape.