Short-range wireless communication system for manufacturing production line

• US 20060271216A1
• Filed: 05/31/2006
• Published: 11/30/2006
• Est. Priority Date: 05/31/2005
• Status: Abandoned Application

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: Yoon, Gi-Cheon, Shim, In-Shik, Yang, Min-Woo
• Application Number:
  US11/445,093
• Publication Number:
  US 20060271216A1
• Time in Patent Office: Days
• US Class Current: 700/95
• CPC Class Codes: G05B 2219/25186 Bluetooth
• CPC Class Codes: G05B 2219/31433 Diagnostic unit per zone of manufacturing
• CPC Class Codes: G05B 2219/31448 Display at central computer, slave displays for each machine unit
• CPC Class Codes: G05B 2219/45031 Manufacturing semiconductor wafers
• CPC Class Codes: G05B 23/0267 Fault communication, e.g. human machine interface [HMI]
• CPC Class Codes: H04W 8/02 Processing of mobility data, e.g. registration information at HLR [Home Location Register] or VLR [Visitor Location Register]; Transfer of mobility data, e.g. between HLR, VLR or external networks
• CPC Class Codes: H04W 84/12 WLAN [Wireless Local Area Networks]

Abstract

In a production line for automatically conducting a process of manufacturing semiconductors or TFT-LCDs, short-range wireless (SRW) terminals are given to the workers arranged at the respective facilities to effect a signal transmission in accordance with a SRW communication protocol, and SRW access points are arranged at predetermined locations in the production line. The respective SRW terminals are connected to a central control server through the SRW access points at the relevant areas, and the call switching with respect to a plurality of other terminals is given thereto through the central control server. When a facility abnormality is detected, the occurrence of the abnormality is notified to the SRW terminal of the person in charge to speedily cope with the abnormality. A handover is selectively made between the SRW access points such that the worker continuously holds the communication using the SRW terminal even while moving. Accordingly, with the production line for automatically performing the process of manufacturing semiconductors or TFT-LCDs, the reciprocal communication and work cooperation between the workers are fluently made using the local area SRW communication technology.

Claims

1. A short-range wireless communication system in a manufacturing production line for facilitating the manufacturing of semiconductors or TFT-LCDs, the SRW communication system being connected to a plurality of SRW access points arranged at predetermined locations in the production line, the SRW access points communicating with a plurality of SRW terminals given to the respective workers in accordance with a SRW communication protocol to effect signal transmission with each other, the SRW communication system comprising:

a worker database for storing worker-related information comprising at least one of identification numbers assigned to a plurality of groups of workers in the production line, information of workers belonging to the respective groups, identification numbers of the terminals of the respective workers, and locations of the workers;

an access point database for storing access point-related information comprising at least one of locations of the access points installed within the production line, and communication radii of the respective access points; and

a call switching unit for conducting the call switching between the SRW terminal of at least one first worker of a first group, and the SRW terminal of at least one second worker of a second group.

2. The SRW communication system of claim 1, wherein the call switching unit selects the relevant SRW access point from the access point database based on the location of the second worker identified from the worker database, and requests the call switching to the terminal of the second worker through the selected SRW access point.

3. The SRW communication system of claim 1, further comprising a location identifier for identifying locations of the workers based on the signals transmitted from terminals through the SRW access points.

4. The SRW communication system of claim 3, wherein the call switching unit selects the relevant SRW access point from the access point database based on the locations of the second worker identified from the location identifier, and requests the call switching to the terminal of the second worker through the selected SRW access point.

5. The SRW communication system of claim 3, further comprising a work area database for storing identification numbers of the terminals of the workers corresponding to the identification numbers of the SRW access points relevant to the work areas of the workers, wherein when the access point identification number and the terminal identification number contained in the measurement signals of the location of the terminal transmitted through the predetermined SRW access point do not agree with the information stored in the work area database, the location identifier judges that the worker of the terminal has departed from the work area, and transmits a message of work area departure to the relevant terminal.

6. A short-range wireless communication system (SRW) in a production line for automatically conducting the process of manufacturing semiconductors or TFT-LCDs, the SRW communication system being connected to facility controllers installed at the respective facilities in the production line and to a plurality of short-range wireless (SRW) access points arranged at predetermined locations in the production line, the SRW access points communicating with a plurality of SRW terminals given to the respective workers in accordance with a SRW communication protocol to effect a signal transmission with each other, the SRW communication system comprising:

a warning message database for storing warning messages for the respective warning codes at the respective facilities;

a warning processor for transmitting a warning message to the SRW access point under the application of a warning notification request such that the warning message is transmitted to the relevant SRW terminal;

a warning database for storing information of persons in charge for the respective warning codes and the respective facilities; and

a warning unit for receiving information of a facility abnormality from a facility controller containing the facility identification number and the warning code for the error, extracting information of the person in charge from the warning database based on the warning code, and requesting the warning notification while transmitting the warning code and the information of the person in charge,

wherein the warning processor transmits a warning message corresponding to the warning code to the SRW terminal of the person in charge that is identified based on the information transmitted from the warning unit to notify the facility abnormality thereto.

7. The SRW communication system of claim 6, further comprising a location identifier for identifying locations of the workers based on the signals of the terminals transmitted through the SRW access points, wherein the warning processor identifies the location of the person in charge based on the location of the terminal determined by the location identifier to find the access point corresponding to the identified location from the access point database, and transmits the warning message to the access point together with the terminal identification number to notify the facility abnormality thereto.

8. A method of effecting call switching using a short-range wireless communication system (SRW) communication system in a production line for automatically conducting the process of manufacturing semiconductors or TFT-LCDs, the SRW communication system being connected to a plurality of short-range wireless SRW access points arranged at predetermined locations in the production line, the SRW access points communicating with a plurality of SRW terminals given to the respective workers in accordance with a SRW communication protocol to effect a signal transmission with each other, the method comprising the steps of:

(a) transmitting an interrogation message for the targets to be switched to a first SRW access point from the system when the call switching is requested from the SRW terminal of a first worker of a first group through the first SRW access point;

(b) searching for the identification number of the SRW terminal of at least one second worker of a second group with the system when the switching target information of the second worker of the second group is transmitted through the first SRW access point;

(c) searching for the second SRW access point corresponding to the location of the SRW terminal of the second worker of the second group with the system, and requesting the call switching to the second SRW access point while transmitting the identification number thereto; and

(d) forming at least one communication channel through the first and second SRW access points by the system when the response signal to the call switching is transmitted through the second SRW access point such that the communication between the SRW terminal of the first worker of the first group and the SRW terminal of the second worker of the second group is effected.

9. The method of claim 8, wherein when the first worker designates two or more of the second workers of the second group at the (b) step, 1:

N communication channels are formed between the first worker of the first group and the two or more of the second workers of the second group.

10. The method of claim 8, wherein as the first worker designates two or more of the second workers of two or more of the second groups at the (b) step, 1:

N communication channels are formed between the first worker of the first group and the two or more of the second workers of the two or more of the second groups.

11. The method of claim 8, wherein with the (c) step, the system judges the locations of the second workers from the database storing the locations of the workers based on the SRW terminals of the second workers.

12. The method of claim 8, wherein with the (c) step, the system measures the locations of the respective terminals based on the signals transmitted from the terminals of the workers, and identifies the locations of the SRW terminals of the second workers based on the measured locations.

13. The method of claim 9, wherein with the (c) step, the system judges the locations of the second workers from the database storing the locations of the workers based on the SRW terminals of the second workers.

14. The method of claim 9, wherein with the (c) step, the system measures the locations of the respective terminals based on the signals transmitted from the terminals of the workers, and identifies the locations of the SRW terminals of the second workers based on the measured locations.

15. The method of claim 10, wherein with the (c) step, the system judges the locations of the second workers from the database storing the locations of the workers based on the SRW terminals of the second workers.

16. The method of claim 10, wherein with the (c) step, the system measures the locations of the respective terminals based on the signals transmitted from the terminals of the workers, and identifies the locations of the SRW terminals of the second workers based on the measured locations.

17. A method of notifying of an abnormality of a facility with a short-range wireless (SRW) communication system in a production line for automatically conducting a process of manufacturing semiconductors or TFT-LCDs, the SRW communication system being connected to facility controllers installed at respective facilities in the production line and to a plurality of SRW access points arranged at predetermined locations in the production line, the SRW access points communicating with a plurality of SRW terminals given to respective workers in accordance with a SRW communication protocol to effect a signal transmission with each other, the method comprising the steps of:

(a) upon receipt of facility abnormality information from any of facility controllers with a warning code for a generated error and facility identification information, extracting a person in charge that is capable of coping with the warning code from the warning database that stores the persons in charge for the respective warning codes of the facilities;

(b) identifying the location of the terminal of the extracted person in charge; and

(c) transmitting a warning message corresponding to the warning code to the SRW access point where the terminal of the person in charge is located, and to the terminal of the person in charge.

18. The method of claim 17, wherein with the (a) step, the extracting of the person in charge that is capable of coping with the warning code is done only when the warning code contained in the facility abnormality information is established to notify of the facility abnormality.

19. The method of claim 18, wherein with the (b) step, the location of the terminal of the person in charge is judged based on signals transmitted to the respective SRW access points, and with the (c) step, the person in charge placed closest to the abnormal facility is selected and the warning message corresponding to the warning code is transmitted to the SRW access point where the selected person in charge is located.