Method and device for analysing surface structure in paper or board

• US 20060272788A1
• Filed: 06/28/2004
• Published: 12/07/2006
• Est. Priority Date: 07/08/2003
• Status: Active Grant

• Current Assignee: Stora Enso AB (Stora Enso Oyj)
• Original Assignee: Stora Enso AB (Stora Enso Oyj)
• Inventors: Henningsson, Olle, Oldberg, Karin, Oldberg, Tomas, Wigge, Bosse, Ekberg, Magnus, Ersson, Per-Olof, Rigerl, Karl-Heinz
• Granted Patent: US 7,510,629 B2
• Time in Patent Office: Days
• US Class Current: 162/198
• CPC Class Codes: G01N 21/89 in moving material, e.g. running paper or textiles G01N21/90, G01N21/91, G01N21/94 take precedence
• CPC Class Codes: G06T 2207/30124 Fabrics; Textile; Paper
• CPC Class Codes: G06T 7/0004 Industrial image inspection
• CPC Class Codes: G06V 10/993 Evaluation of the quality of the acquired pattern

Abstract

A method for analysing in real-time in a paper machine or board machine the surface structure of a web (1) of paper or board which method comprises the direction of an imaging system towards a pre-determined area (3) of the web (1), the arrangement of an illumination system to illuminate the region from a pre-determined direction with obliquely incident light, and the arrangement of an image analysis system in association with the imaging system. Furthermore, the method comprises, according to the invention, an image capture step (7) in which the imaging system is caused to take several digital images of the web under the said oblique incident illumination and during a pre-determined period, which images form an image sequence that images a series of surface sections (4, 4′, 4″) along a band (8) in the web (1), and an evaluation step (9) that is carried out by the image analysis system and which comprises an image analysis step (11), which in turn comprises a first analysis operation (16) in which the variance of the pixel values in each pixel row in each image in the image sequence is determined within a pre-determined wavelength band, and a second analysis operation (17) in which the mean value of the variances of all pixel rows of all images in the image sequence is calculated. The invention also concerns a device for the execution of the method.

Claims

1. A method for analysing in real-time in a paper machine or board machine the surface structure of a web produced in a paper machine or a board machine, which method comprises:

that an imaging system is arranged above or below the web and is directed towards a pre-determined area of the web,

that an illumination system is arranged above or below the web in order to illuminate the area from a pre-determined direction with obliquely incident light, and

that an image analysis system is arranged in association with the imaging system,

wherein the method further comprises;

an image capture step in which the imaging system is caused to take several digital images of the web under the said oblique incident illumination and during a pre-determined period, when the web passes in front of the imaging system, which images form an image sequence that images a series of surface sections along a band in the web, and

an evaluation step that is carried out by the image analysis system and which comprises an image analysis step, that comprises a first analysis operation in which the variance of the pixel values in each pixel row in each image in the image sequence is determined within a pre-determined wavelength band, and a second analysis operation in which the mean value of the variances of all pixel rows of all images in the image sequence is calculated.

2. The method according to claim 1, wherein the first analysis operation comprises the Fourier transformation of each pixel row with the aid of an FFT algorithm, after which the variance in the said wavelength band is calculated.

3. The method according to claim 2, wherein the web is board and the wavelength band comprises the wavelengths 0.7-4 mm.

4. The method according to claim 2, wherein the web is paper and the wavelength band comprises the wavelengths 3-15 mm.

5. The method according to claim 1, wherein the evaluation step also comprises an image processing step, which precedes the image analysis step, in order to reduce contributions from disturbing sources of error.

6. The method according to claim 5, wherein the image processing step comprises:

a first image operation, in which each pixel value in each image in the image sequence is divided by the mean pixel value of the image and multiplied by a pre-determined factor,

a second image operation, in which the edges of the image are cropped such that the image obtains pre-determined dimensions,

a third image operation, in which the image is divided along the longitudinal direction of the web into groups with a pre-determined number of consecutive pixel rows in each group, after which new pixel rows are formed by the calculation of the mean value of the pixel values in each pixel column in each group and its assignment to the pixels in the new pixel row, and

a fourth image operations, in which the image is high-pass filtered in the transverse direction of the web.

7. The method according to claim 6, wherein the said high-pass filtration occurs through the calculation of a low-pass signal and its subtraction from the image.

8. The method according to claim 7, wherein the said low-pass signal is obtained through an FIR Blackman filter being caused to operate on the image.

9. A device for the real-time analysis in a paper machine or a board machine of the surface structure of a web of paper or board produced in a paper machine or a board machine, which device comprises:

an imaging system that is arranged above or below the web and is directed towards a pre-determined area of the web,

an illumination system that is arranged above or below the web in order to illuminate from a pre-determined direction the area with obliquely incident light, and

an image analysis system that is arranged to be in communication with the imaging system,

wherein

the imaging system is arranged to take under said illumination and during a pre-determined period several digital images of the web when the web passes in front of the imaging system, which images form a series of surface sections along a band in the web, and

the image analysis system is arranged to calculate the variance in the pixel values in each pixel row in each image in the image sequence, and to calculate the mean value of the variances of all pixel rows of all images in the image sequence.