Trocar and cannula assembly having conical valve and related methods

• US 20060276751A1
• Filed: 08/15/2006
• Published: 12/07/2006
• Est. Priority Date: 01/23/2004
• Status: Active Grant

• Current Assignee: Karl Storz Endovision, Inc. (Karl Storz Se & Co. Kg)
• Original Assignee: Genico, Inc.
• Inventors: Haberland, Gary W., Camp, Brent Van
• Granted Patent: US 7,585,288 B2
• Time in Patent Office: Days
• US Class Current: 604/167.10
• CPC Class Codes: A61B 17/3462 with means for changing the diameter or the orientation of the entrance port of the cannula, e.g. for use with different-sized instruments, reduction ports, adapter seals expandable cannulas A61B17/3417
• CPC Class Codes: A61B 17/3498 Valves therefor, e.g. flapper valves, slide valves haemostasis valves A61M39/06; check valves A61M39/24
• CPC Class Codes: A61B 2017/3464 with means acting on inner surface of valve or seal for expanding or protecting, e.g. inner pivoting fingers
• CPC Class Codes: A61M 2039/0626 used with other surgical instruments, e.g. endoscope, trocar
• CPC Class Codes: A61M 2039/0633 the seal being a passive seal made of a resilient material with or without an opening
• CPC Class Codes: A61M 2039/0646 Duckbill-valve
• CPC Class Codes: A61M 2039/0653 Perforated disc
• CPC Class Codes: A61M 2039/0686 comprising more than one seal
• CPC Class Codes: A61M 39/0606 without means for adjusting the seal opening or pressure A61M39/0693 takes precedence

Abstract

A trocar system for endoscopic surgery, cap assembly, and related methods are provided. The cap assembly includes a valve housing with an opening formed in line with an axis of the valve housing. The cap assembly also includes a valve positioned adjacent the opening of the valve housing. The valve includes a valve body with an annular-shaped valve opening for receiving elongate tools with differing diameters so that a seal is maintained between the valve opening and any of the plurality of elongate tools. The valve body includes a proximal valve section including a valve ring and positioned within the valve housing and includes a distal valve section extending axially from the proximal valve section. The distal valve section includes a valve extension having a proximal end portion, a distal end portion, and a substantially conically shaped medial portion connected to and extending therebetween. A valve opening is positioned in the distal end portion of the valve extension that is adapted to individually and separately receive the elongate tools so that when any one of the elongate tools is positioned through the valve opening, a seal is maintained between peripheries of the valve extension surrounding the valve opening and outer peripheries of the inserted elongate tool.

Claims

1. A trocar system comprising:

a cannula having an elongate cannula body including medial and distal portions thereof having at least a first cannula diameter and a proximal portion thereof connected to the medial portion and having a second cannula diameter being greater than the first cannula diameter;

a valve housing detachably connected to the proximal portion of the cannula body, the valve housing comprising;

a proximal end housing portion including an annular valve ring recess and a first opening having a first opening diameter defined by portions of an inner valve housing sidewall extending distally in a substantially axial direction,

a distal end housing portion including a second opening having a second opening diameter defined by a distal valve housing sidewall extending in a substantially axial direction, and

a medial housing portion connected to and extending therebetween and having a proximal valve housing inner perimeter surface and a distal valve housing inner perimeter surface;

a valve fixedly positioned at least partially within the valve housing and including a valve body comprising;

a proximal valve section fixedly positioned entirely within the valve housing and including;

a valve ring positioned in the valve ring recess of the valve housing and having a proximal surface, a distal surface, an inner perimeter surface, and an outer perimeter surface defining an outer perimeter of the valve body,

a plurality of convolutes each having a first sidewall extending radially inwardly from a portion of the inner perimeter surface of the valve ring, and a second sidewall extending axially from the first sidewall substantially parallel to the inner perimeter surface of the valve ring and forming an inner radial periphery of the proximal valve section, the inner perimeter surface of the valve ring, the first sidewall, and the second sidewall of each of the plurality of convolutes separately forming a respective convolute recess for each separate one of the plurality of convolutes, and

a plurality of rib members each radially extending substantially an entire distance between the inner radial periphery of the proximal valve section and inner perimeter surface of the valve ring and symmetrically positioned spaced-apart from each other;

a distal valve section extending axially from the proximal valve section and at least partially into the proximal portion of the cannula, and including;

a valve extension extending axially from the plurality of convolutes and having a proximal end portion substantially connected to a distal portion of each of the plurality of convolutes, a distal end portion, and a substantially conically shaped medial portion connected to and extending therebetween, and

an annular-shaped valve opening positioned in the distal end portion of the valve extension and adapted to individually and separately receive therethrough any one of a plurality of different elongate tools each having a different diameter so that when any one of the plurality of elongate tools is positioned through the valve opening a seal is maintained between peripheries of the valve extension surrounding the valve opening and outer peripheries of any one of the plurality of elongate tools extending therethrough, the plurality of tools each having an elongate body for extending through the valve housing, the valve opening of the valve, and the cannula; and

a compression ring positioned in the valve housing abuttingly contacting an axially facing distal surface of the valve ring to hold the valve ring in the valve ring recess and to compress the valve ring against an axially facing inner surface of the proximal end housing portion of the valve housing adjacent the valve ring recess in order to fixedly position the valve within the valve housing, the compression ring comprising;

a compression ring opening substantially aligned axially with the first opening of the valve housing to allow extension of the plurality of elongate tools therethrough,

an outer perimeter surface having a radial diameter sized so that the compression ring substantially abuttingly contacts the distal valve housing inner perimeter surface when positioned within the valve housing, and

an annular flange extending into each one of the plurality of convolute recesses.

2. A trocar system as defined in claim 1,

wherein the valve is devoid of a fabric layer of material;

wherein the inner valve housing sidewall has a substantially cylindrical cross-section;

wherein the compression ring opening is sized to allow at least portions of the inner valve housing sidewall to extend therethrough; and

wherein the compression ring is positioned at a medially axial position between the first and second openings of the valve housing.

3. A trocar system as defined in claim 1,

wherein the valve ring recess in the proximal end housing portion of the valve housing forms an axially facing recess shoulder;

and

wherein the compression ring is positioned so that the proximal valve housing inner perimeter surface, axially facing recess shoulder, and the annular flange of the compression ring rigidly hold the valve ring within the valve housing.

4. A trocar system as defined in claim 3,

wherein the plurality of convolutes are each positioned between and connected to two adjacent rib members;

wherein the annular flange of the compression ring extending into each one of the plurality of convolute recesses includes a plurality of notches symmetrically positioned spaced-apart from each other to align with the plurality of rib members to thereby rotationally align the compression ring with the valve ring when positioned in contact therewith; and

wherein each of the plurality of notches receives a separate one of the plurality of rib members to prevent rotational movement of the proximal valve section.

5. A trocar system as defined in claim 1,

wherein the proximal end portion of the valve housing includes a protuberance extending within the valve recess;

and

wherein the proximal surface of the valve ring includes a recess adapted to receive the protuberance in the proximal end portion of the valve housing when the valve ring is positioned within the valve recess to thereby enhance positioning of the valve ring within the valve housing.

6. A trocar system as defined in claim 1, wherein the valve fixedly positioned at least partially within the valve housing is a first valve, and wherein the system further comprises a second valve positioned adjacent the second opening of the valve housing abuttingly contacting the compression ring, the second valve comprising:

an annular flange portion spaced axially from the valve ring of the first valve and having a radial diameter sized so that the annular flange portion substantially abuttingly contacts the distal valve inner housing perimeter surface and an axially facing distal surface of the compression ring adjacent the compression ring opening to enhance positioning of the second valve at least partially within the valve housing;

a second valve opening positioned within the annular flange portion and substantially aligned axially with the first opening of the valve housing to allow extension of the plurality of elongate tools therethrough;

an annular-shaped sidewall connected to the annular flange and extending distally in a substantially axial direction when positioned in the valve housing; and

a pair of valve flaps connected to and extending inwardly from the annular-shaped sidewall and having at least one slit along common peripheral edges thereof through which the plurality of tools extend individually and separately.

7. A trocar system as defined in claim 6, wherein the second valve valve opening is sized to allow at least portions of the valve extension of the first valve to extend therethrough.

8. A trocar system as defined in claim 7,

wherein the compression ring includes an annular protuberance on a distal surface of the compression ring;

and

wherein a proximal surface of the annular flange portion of the second valve includes an annular recess positioned to receive the annular protuberance of the compression ring to thereby enhance positioning of the second valve at least partially within the valve housing.

9. A trocar system as defined in claim 8,

wherein the proximal portion of the cannula includes an axially extending annular-shaped flange and a plurality of radially extending flanges;

wherein a distal surface of the annular flange portion of the second valve includes a second valve annular-shaped recess adapted to receive the axially extending annular-shaped flange of the proximal portion of the cannula to thereby enhance positioning of at least part of the proximal portion of the cannula within the valve housing; and

wherein the system further comprises a cap seal ring positioned at least partially within the valve housing and positioned to abuttingly contact a distal surface of the annular flange portion of the second valve when positioned in the valve housing, the cap seal ring having plurality of radially extending flanges each adapted to engage outer peripheries of a separate one of the plurality of radially extending flanges of the cannula to slidably detachably connect the valve housing to the cannula.

10. A trocar system as defined in claim 1, wherein the valve fixedly positioned at least partially within the valve housing is a first valve, and wherein the system further comprises a second valve positioned spaced adjacent the second opening of the valve housing abuttingly contacting the compression ring, the second valve comprising:

an annular flange portion spaced axially from the valve ring of the first valve and having a radial diameter sized so that the annular flange portion substantially abuttingly contacts the distal valve housing inner perimeter surface and an axially facing distal surface of the compression ring adjacent the compression ring opening to enhance positioning of the second valve at least partially within the valve housing;

a second valve opening positioned within the annular flange portion and substantially aligned axially with the first opening of the valve housing to allow extension of the plurality of elongate tools therethrough;

a second valve extension extending axially from the annular flange portion of the second valve and having a proximal end portion substantially connected to the annular flange portion of the second valve, a distal end portion, and a medial portion connected to and extending therebetween; and

a second valve opening positioned in the distal end portion of the second valve extension and adapted to individually and separately receive therethrough any one of the plurality of different elongate tools so that when any one of the plurality of elongate tools is positioned through the valve opening a seal is maintained between peripheries of the distal end portion of the second valve surrounding the second valve opening and outer peripheries of any one of the plurality of elongate tools extending therethrough.

11. A cap assembly of a cannula comprising:

a valve housing having at least one opening formed in line with an axis of the valve housing, the at least one opening being defined by an inner valve housing sidewall; and

a valve positioned at least partially within the valve housing and including a valve body having;

a proximal valve section positioned within the valve housing and including an annular shaped valve ring having a proximal surface, a distal surface, an inner perimeter surface, and an outer perimeter surface,

a distal valve section extending axially from the proximal valve section and including a valve extension having a proximal end portion, a distal end portion, and a substantially conically shaped medial portion connected to and extending therebetween, and

a valve opening positioned in the distal end portion of the valve extension and adapted to individually and separately receive therethrough any one of a plurality of different elongate tools each having a different diameter so that when any one of the plurality of elongate tools is positioned through the valve opening a seal is maintained between peripheries of the valve extension surrounding the valve opening and outer peripheries of any one of the plurality of elongate tools extending therethrough.

12. A cap assembly as defined in claim 11, wherein the inner valve housing sidewall extends distally in a substantially axial direction, and wherein the valve housing further comprises:

a proximal end housing portion including a first opening having a first opening diameter defined by portions of the inner valve housing sidewall extending distally in the substantially axial direction, and an annular valve ring recess surrounding the inner valve housing sidewall and the first opening positioned to receive the annular shaped valve ring;

a distal end housing portion including a second opening having a second opening diameter defined by a distal valve housing sidewall extending in a substantially axial direction; and

a medial housing portion connected to and extending between the proximal end housing portion and the distal end housing portion and having a proximal valve housing inner perimeter surface and a distal valve housing inner perimeter surface.

13. A cap assembly as defined in claim 11, wherein the valve ring housing has a valve ring recess, wherein the valve ring is positioned in the valve ring recess, and wherein the cap assembly further comprises a compression ring positioned in the valve housing abuttingly contacting an axially facing distal surface of the valve ring to hold the valve ring in the valve ring recess and to compress the valve ring against an axially facing inner surface of the proximal end housing portion of the valve housing adjacent the valve ring recess in order to fixedly position the valve at least partially within the valve housing.

14. A cap assembly as defined in claim 11, wherein the valve housing includes a valve housing inner perimeter surface, wherein the proximal valve section of the valve body further includes a plurality of convolutes each having a convolute recess, and wherein the cap assembly includes compression ring including:

a compression ring opening substantially aligned axially with the at least one opening of the valve housing to allow extension of the plurality of elongate tools therethrough;

an outer perimeter surface having a radial diameter sized so that the compression ring substantially abuttingly contacts the valve housing inner perimeter surface and the distal surface of the valve ring when positioned within the valve housing; and

)

a flange extending into at least one of the plurality of convolute recesses to rigidly hold the valve ring within the valve housing.

15. A cap assembly as defined in claim 11, wherein the proximal valve section of the valve body further includes:

a plurality of convolutes each having a first sidewall extending radially inwardly from a portion of the inner perimeter surface of the valve ring, and a second sidewall extending axially from the first sidewall substantially parallel to the inner perimeter surface of the valve ring and forming an inner radial periphery of the proximal valve section, the inner perimeter surface of the valve ring, the first sidewall, and the second sidewall of each of the plurality of convolutes forming a respective convolute recess for each of the plurality of convolutes; and

a plurality of rib members each radially extending substantially an entire distance between the inner radial periphery of the proximal valve section and inner perimeter surface of the valve ring and symmetrically positioned spaced-apart from each other.

16. A cap assembly as defined in claim 15,

wherein the plurality of convolutes are each positioned between and connected to two adjacent rib members;

wherein the cap assembly further comprises a compression ring positioned in the valve housing abuttingly contacting an axially facing distal surface of the valve ring to hold the valve ring in the valve housing, the compression ring including a compression ring opening substantially aligned axially with the at least one opening of the valve housing to allow extension of the plurality of elongate tools therethrough, and at least one flange extending into at least one of the plurality of convolute recesses;

wherein the at least one flange extending into at least one of the plurality of convolute recesses includes a plurality of notches positioned spaced-apart from each other to align with the plurality of rib members of the proximal valve section of the valve body to thereby rotationally align the compression ring with the valve ring when positioned in contact therewith; and

wherein each of the plurality of notches receives a separate one of the plurality of rib members to prevent rotational movement of the proximal valve section.

17. A cap assembly as defined in claim 11, wherein the valve positioned at least partially within the valve housing is a first valve, wherein the at least one opening of the valve housing includes a first opening having a first opening diameter defined by portions of an inner valve housing sidewall extending distally in a substantially axial direction and a second opening having a second opening diameter defined by a distal valve housing sidewall extending in a substantially axial direction having a distal valve inner housing perimeter surface, and wherein the cap assembly further includes a second valve positioned adjacent the second opening of the valve housing, the second valve comprising:

an annular flange portion spaced axially from the valve ring of the first valve and having a radial diameter sized so that the annular flange portion substantially abuttingly contacts the distal valve inner housing perimeter surface to enhance positioning of the second valve at least partially within the valve housing;

a second valve opening positioned within the annular flange portion and substantially aligned axially with the first opening of the valve housing to allow extension of the plurality of elongate tools therethrough;

an annular-shaped sidewall connected to the annular flange and extending distally in a substantially axial direction when positioned in the valve housing; and

a pair of valve flaps connected to and extending inwardly from the annular-shaped sidewall and having at least one slit along common peripheral edges thereof through which the plurality of tools extend individually and separately.

18. A cap assembly as defined in claim 17, further comprising a cap seal ring positioned at least partially within the valve housing and abuttingly contacting a distal surface of the annular flange portion of the second valve, the cap seal ring also including at least one radially extending flange adapted to engage outer peripheries of the proximal portion of a cannula to detachably connect the valve housing to the cannula.

19. A valve for a cap assembly of a cannula, comprising:

a first valve section including an annular shaped valve ring;

a second valve section extending from the first valve section and including a valve extension having a proximal end portion, a distal end portion, and a substantially conically shaped medial portion connected to and extending therebetween; and

a valve opening positioned in the distal end portion of the valve extension and adapted to receive therethrough an elongate tool.

20. A method of using a trocar system, comprising the steps of:

providing a cap assembly in a trocar system, the cap assembly comprising a valve positioned at least partially within a valve housing and including a valve body having a proximal valve section positioned within the valve housing and a distal valve section extending axially from the proximal valve section and including a valve extension having a proximal end portion, a distal end portion, and a substantially conically shaped medial portion connected to and extending therebetween, and a valve opening positioned in the distal end portion of the valve extension adapted to individually and separately receive therethrough any one of a plurality of different elongate tools;

inserting a tool through cap assembly comprising the valve extension and the valve opening thereof, during which the valve extension guides the distal end of the tool to the valve opening and upon reaching the valve opening the valve opening is deformed temporarily by contact pressure from the tool so that upon the complete insertion of the tool a seal is formed around outer peripheries of the tool;

guiding the tool to the valve extension with a substantially cylindrical-shaped cap assembly opening when the tool is being inserted through the cap assembly;

extending the tool through a cannula body connected to the cap assembly at a proximal portion thereof;

disconnecting the cap assembly from the proximal portion of the cannula body; and

removing tissue or other specimen from the cannula body.