Method of and system for managing rack operation, method of and system for managing multistage rack, article conveyance and storage device, and computer product

• US 20060282193A1
• Filed: 07/27/2006
• Published: 12/14/2006
• Est. Priority Date: 05/08/2000
• Status: Abandoned Application

• Current Assignee: Isamu Tanaka, Sakae Ishikawa, Satoshi Ishihara, Tomoaki Arai
• Original Assignee: Isamu Tanaka, Sakae Ishikawa, Satoshi Ishihara, Tomoaki Arai
• Inventors: Tanaka, Isamu, Ishikawa, Sakae, Arai, Tomoaki, Ishihara, Satoshi
• Application Number:
  US11/493,619
• Publication Number:
  US 20060282193A1
• Time in Patent Office: Days
• US Class Current: 700/215
• CPC Class Codes: B65D 19/385 Frames, corner posts or pallet converters, e.g. for facilitating stacking of charged pallets
• CPC Class Codes: B65D 19/44 Elements or devices for locating articles on platforms
• CPC Class Codes: B65D 2203/06 Arrangements on packages concerning bar-codes

Abstract

When a first article is to be delivered to a customer and a second article is to be collected from the customer, first rack components required for delivery of the first article and second rack components not required for delivery of the first article, yet required for collecting the second article, are specified. Delivery procedure and collection procedure of the articles using the specified first rack components and second rack components are instructed to a worksite. Accordingly, delivery and collection of the articles can be carried out by making efficient use of the rack components commonly used for the first article and the second article.

Claims

1. A multistage rack management system, which manages a multistage rack assembled by a plurality of rack components so as to be disassembled and joins a plurality of racks to be repeatedly used to each other, said system comprising:

a management unit which manages said multistage rack in use based on information from a plurality of production sites which produce self-propelled devices, non-self-propelled devices, devices that do not function singly, and main bodies or components of products to be conveyed each as apart forming a device, and pack the devices or components in said multistage rack to deliver, and also based on information from a prespecified relay point that reassembles said multistage racks received from said respective production sites and delivers said reassembled multistage racks each formed with the main body and the components.

2. The multistage rack management system according to claim 1, wherein said rack is formed with a pallet where an article is loaded, a plurality of supports detachably fitted to said pallet, and a top covering said plurality of supports, or shock absorbing members disposed between said supports and said article, and said multistage rack is formed by stacking a second rack on the supper side of said pallet of a first rack.

3. The multistage rack management system according to claim 1, wherein said management unit includes,

an operating rack management table which manages locations of said multistage racks in use and rack components forming each of said multistage racks;

and

a table management unit which manages contents of said operating rack management table based on information from said plurality of production sites or said relay point.

4. The multistage rack management system according to claim 3, wherein, when assembly of a multistage rack with articles of the same type is notified from any of said production sites, said table management unit registers said multistage rack into said operating rack management table.

5. The multistage rack management system according to claim 4, wherein, when a plurality of racks are assembled to form a multistage rack or multistage racks are reassembled, said table management unit registers said multistage rack into said operating rack management table, or updates the information concerning said multistage racks registered into said operating rack management table based on barcode information obtained by reading key barcodes attached to said racks forming said multistage rack.

6. The multistage rack management system according to claim 4, wherein, when reassembly of said multistage racks is notified from said relay point, said table management unit updates the information concerning said multistage racks registered in said operating rack management table.

7. The multistage rack management system according to claim 6, wherein, when a plurality of racks are assembled to form a multistage rack or multistage racks are reassembled, said table management unit registers said multistage rack into said operating rack management table, or updates the is information concerning said multistage racks registered in said operating rack management table based on barcode information obtained by reading key barcodes attached to said racks forming said multistage rack.

8. A multistage rack management method in which a multistage rack by being assembled with a plurality of rack components so as to be disassembled and joining a plurality of racks to be repeatedly used to each other is managed, said method comprising the step of:

managing said multistage racks in use based on information from a plurality of production sites which produce self-propelled devices, non-self-propelled devices, devices that do not function singly, and main bodies or components of products to be conveyed each as a part forming a device, and pack the devices or components in said multistage rack to deliver, and also based on information from a prespecified relay point that reassembles said multistage racks received from said respective production sites and delivers said reassembled multistage racks each formed with the main body and the components.

9. The multistage rack management method according to claim 8, wherein said rack is formed with a pallet where an article is loaded, a plurality of supports detachably fitted to said pallet, and a top covering said plurality of supports, or shock absorbing members disposed between said supports and said article, and said multistage rack is formed by stacking a second rack on the upper side of said pallet of a first rack.

10. The multistage rack management method according to claim 8 further comprising the step of:

managing the contents of an operating rack management table which manages locations of said multistage racks in use and rack components forming each of said multistage racks based on information from said plurality of production sites or said relay point.

11. The multistage rack management method according to claim 10, wherein, when assembly of a multistage rack with articles of the same type is notified from any of said production sites, said multistage rack is registered into said operating rack management table.

12. The multistage rack management method according to claim 11, wherein, when a plurality of racks are assembled to form a multistage rack or multistage racks are reassembled, said multistage rack is registered into said operating rack management table, or the information concerning said multistage racks registered in said operating rack management table is updated based on barcode information obtained by reading key barcodes attached to said racks forming said multistage rack.

13. The multistage rack management method according to claim 11, wherein, when reassembly of said multistage racks is notified from said relay point, the information concerning said multistage racks registered in said operating rack management table is updated.

14. The multistage rack management method according to claim 13, wherein, when a plurality of racks are assembled to form a multistage rack or multistage racks are reassembled, said multistage rack is registered into said operating rack management table, or the information concerning said multistage racks registered in said operating rack management table is updated based on the barcode information obtained by reading key barcodes attached to said racks forming said multistage rack.

15. A multistage rack management program with which a multistage rack by being assembled with a plurality of rack components so as to be disassembled and joining a plurality of racks to be repeatedly used to each other is managed, said multistage rack management program for making a computer execute the method of managing said multistage rack in use based on information from a plurality of production sites which produce self-propelled devices, non-self-propelled devices, devices that do not function singly, and main bodies or components of products to be conveyed each as apart forming a device, and pack the devices or components in said multistage rack to deliver, and also based on information from a prespecified relay point that reassembles said multistage racks received from said respective production sites and delivers said reassembled multistage racks each formed with the main body and the components.