Vehicle airbag system

• US 20060284400A1
• Filed: 05/22/2006
• Published: 12/21/2006
• Est. Priority Date: 06/16/2005
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Sekizuka, Makoto, Fukawatase, Osamu, Kawachi, Kazuhiro, Sakakibara, Kimio
• Granted Patent: US 7,540,531 B2
• Time in Patent Office: Days
• US Class Current: 280/728.200
• CPC Class Codes: B60R 2021/161 characterised by additional means for controlling deployment trajectory
• CPC Class Codes: B60R 2021/23107 the bag being integrated in a multi-bag system
• CPC Class Codes: B60R 21/206 in the lower part of dashboards, e.g. for protecting the knees
• CPC Class Codes: B60R 21/2155 with complex motion of the cover; Retraction under the lining during opening

Abstract

A vehicle airbag system includes a vehicle crash sensor that detects a vehicle impact, and an airbag module that is provided in interior equipment positioned in front of a front-seat occupant and that includes an inflator and an airbag. The vehicle airbag system further includes a reaction-force plate that receives a reaction force of the airbag; a drive unit that moves the reaction-force plate from the storage position to the predetermined operating position; and a stopper that holds the reaction-force plate at the predetermined operating position. In the airbag system, when the airbag is deployed, the reaction-force plate is moved from the storage position to the predetermined operating position by the drive unit.

Claims

1. A vehicle airbag system comprising:

a vehicle crash sensor that detects a vehicle impact;

an airbag module that is provided in interior equipment positioned in front of at least a front-seat occupant and that includes an inflator and an airbag, wherein, when the vehicle crash sensor detects a vehicle impact, the airbag is deployed by activating the inflator in order to protect the front-seat occupant;

a reaction-force plate that receives a reaction force of the airbag;

a moving device that moves the reaction-force plate from a storage position to a predetermined operating position; and

a holding device that holds the reaction-force plate at the predetermined operating position,

wherein at a predetermined time, the reaction-force plate can be moved from the storage position to the predetermined operating position by the moving device.

2. The vehicle airbag system according to claim 1, wherein the reaction-force plate can move from the storage position to the predetermined operating position, when the airbag is deployed.

3. The vehicle airbag system according to claim 2, wherein:

the airbag is formed of at least one of an upper-body airbag and a knee airbag for the front-seat occupant;

the reaction-force plate is supported at the storage position by a supporting device; and

the moving device is the airbag that is deployed by a force greater than a supporting force of the supporting device.

4. The vehicle airbag system according to claim 1, wherein:

the reaction-force plate is an active reaction-force plate;

the moving device is an actuator; and

the active reaction-force plate can be moved, in advance, from the storage position to the predetermined operating position by the actuator before the airbag is deployed.

5. The vehicle airbag system according to claim 4, further comprising:

a pre-crash sensor that determines a likelihood that a vehicle crash will occur,

wherein the actuator is actuated in response to a signal output from the pre-crash sensor such that the active reaction-force plate can move from the storage position to the predetermined operating position.

6. The vehicle airbag system according to claim 5, wherein the active reaction-force plate moves from the predetermined operating position to the storage position when an actual vehicle impact is not detected by the vehicle crash sensor although the pre-crash sensor indicated a possible vehicle crash.

7. The vehicle airbag system according to claim 1, wherein the reaction-force plate is fitted to an instrument panel reinforcement via a hinge such that the reaction-force plate can pivot vertically.

8. The vehicle airbag system according to claim 7, wherein the instrument panel reinforcement has a hollow portion, houses the inflator in the hollow portion, and has a gas injection hole through which gas is injected from the inflator into the airbag.

9. The vehicle airbag system according to claim 1, wherein the airbag is formed of an upper-body airbag and a knee airbag for the front-seat occupant, which are separate from each other.

10. The vehicle airbag system according to claim 1, wherein the airbag is a single airbag that serves as both an upper-body airbag and a knee airbag for the front-seat occupant.

11. The vehicle airbag system according to claim 4, wherein:

the airbag is a knee airbag for the front-seat occupant; and

the active reaction-force plate is an active knee protector that can move toward knees of the front-seat occupant.

12. The vehicle airbag system according to claim 1, wherein:

the reaction-force plate is formed of an upper reaction-force plate and a lower reaction-force plate that are connected to each other via a linkage device; and

,

as the upper reaction-force plate moves upward, the lower reaction-force plate can move downward.

13. The vehicle airbag system according to claim 12, wherein the linkage device is a pair of gears that are provided on the upper reaction-force plate and the lower reaction-force plate, and that mesh each other.

14. The vehicle airbag system according to claim 12, wherein the linkage device is a link that connects the upper reaction-force plate with the lower reaction-force plate.

15. The vehicle airbag system according to claim 1, wherein the moving device includes an electric motor and a drive gear.

16. The vehicle airbag system according to claim 1, wherein the moving device includes an electromagnetic solenoid.

17. The vehicle airbag system according to claim 1, wherein the airbag is covered and protected by a cover that ruptures due to deployment of the airbag.

18. A vehicle airbag system comprising:

a vehicle crash sensor that detects a vehicle impact;

an airbag module that is provided in interior equipment positioned in front of at least a front-seat occupant and that includes an inflator and an airbag, wherein, when the vehicle crash sensor detects a vehicle impact, the airbag is deployed by activating the inflator in order to protect the front-seat occupant;

a reaction-force plate that receives a reaction force of the airbag;

moving means for moving the reaction-force plate from a storage position to a predetermined operating position; and

holding means for holding the reaction-force plate at the predetermined operating position,

wherein at a predetermined time, the reaction-force plate can be moved from the storage position to the predetermined operating position by the moving means.

19. A vehicle airbag system comprising:

a vehicle crash sensor that detects a vehicle impact;

an airbag module that is provided in interior equipment positioned in front of at least a front-seat occupant and that includes an inflator and an airbag, wherein, when the vehicle crash sensor detects a vehicle impact, the airbag is deployed by activating the inflator in order to protect the front-seat occupant;

an active reaction-force plate that receives a reaction force of the airbag;

an actuator that moves the reaction-force plate from a storage position to a predetermined operating position;

holding means for holding the reaction-force plate at the predetermined operating position; and

a pre-crash sensor that determines a likelihood that a vehicle crash will occur,

wherein the actuator is actuated in response to a signal output from the pre-crash sensor such that the active reaction-force plate can move from the storage position to the predetermined operating position.