Heat and light therapy treatment device and method

• US 20060287696A1
• Filed: 06/21/2005
• Published: 12/21/2006
• Est. Priority Date: 06/21/2005
• Status: Abandoned Application

• Current Assignee: BioCare Systems, Inc.
• Original Assignee: BioCare Systems, Inc.
• Inventors: Bowers, William J., Wright, David W., Travis, Lee W., Andrews, Christopher
• Application Number:
  US11/158,305
• Publication Number:
  US 20060287696A1
• Time in Patent Office: Days
• US Class Current: 607/88
• CPC Class Codes: A61N 1/403 for thermotherapy, e.g. hyperthermia
• CPC Class Codes: A61N 5/0613 Apparatus adapted for a specific treatment

Abstract

Heat and light is generated and applied to the skin of a user with multiple arrays of light emitting devices. The amount of heat and light energy delivered from each array is separately controlled relative to a predetermined dose of light energy and a temperature of the skin adjacent to each array. The arrays may be flexibly connected to conform to the contours of a significant area the user'"'"'s anatomy.

Claims

1. A therapy device for generating heat and light and applying the generated heat and light to skin of a user, comprising:

a plurality of therapy modules, each therapy module including an array of a plurality of light emitting devices which generate heat when emitting light, each therapy module having a housing with a window through which the light and heat generated by the light emitting devices passes, each therapy module further including electronic circuitry located within the housing with which to apply electrical energy to the light emitting devices to cause them to generate the light and heat;

at least one flexible coupler connecting each adjoining pair of therapy modules into a single configuration of the plurality of therapy modules, each flexible coupler including electrical conductors for conducting electrical power between the electronic circuitry located within the housings of the adjoining pairs of therapy modules; and

a control module connected by a cable to one of the plurality of therapy modules, the control module including circuit components which supply electrical power through the cable to the electronic circuitry located in the housing of the one therapy module, the conductors of the flexible couplers distributing the electrical power from the one therapy module to the other therapy modules in the single configuration.

2. A therapy device as defined in claim 1, wherein:

the electronic circuitry located within the housing of each therapy module includes a temperature sensor in thermally conductive contact with the skin of the user; and

the electronic circuitry of each therapy module modulates the electrical energy applied to the light emitting devices of that therapy module to control the temperature of the skin adjacent to that therapy module by controlling the light and heat emitted from the light emitting devices within each therapy module.

3. A therapy device as defined in claim 2, wherein:

the window includes a protrusion extending outward from the window to physically contact the skin of the user;

the window includes a stud extending into the housing of the therapy module on the opposite side of the protrusion;

the protrusion thermally contacts the temperature sensor; and

the protrusion and the stud establish a thermally conductive path directly from the skin of the user to the temperature sensor.

4. A therapy device as defined in claim 1, wherein:

the circuit components of the control module include a controller for timing the duration of electrical power supplied through the cable to the single configuration of therapy modules, the controller also initiating the supply of electrical power at the commencement of a therapy treatment and terminating the supply of electrical power at the end of the therapy treatment.

5. A therapy device as defined in claim 4, wherein:

the circuit components of the control module deliver a clock signal at a predetermined frequency which is used for timing the duration of the therapy treatment; and

the circuit components of the control module monitor the clock signal for deviations from the predetermined frequency and terminate the supply of electrical power upon detecting that the frequency of the clock signal has deviated by a predetermined amount from the predetermined frequency.

6. A therapy device as defined in claim 4, wherein:

the controller measures the time between the termination of a preceding therapy treatment and the commencement of a subsequent therapy treatment and adds a predetermined amount of time to the duration of electrical power supplied through the cable to the single configuration of therapy modules when the measured time between the termination of the preceding therapy treatment and the commencement of the subsequent therapy of treatment indicates that the light emitting devices will emit light of reduced intensity due to residual temperature of the light emitting devices resulting from the preceding therapy treatment.

7. A therapy device as defined in claim 4, wherein:

the circuit components of the control module deliver a clock signal at a predetermined frequency which is used for timing the duration of the therapy treatment;

the circuit components of the control module include low-power and high-power control switches which are selectively activated to create a relatively longer time duration for a low-power therapy treatment and a relatively shorter time duration for a high-power therapy treatment, respectively;

the circuit components of the control module assert a therapy control signal indicating the selected one of the low-power or high-power therapy treatments on a conductor of the cable to the electronic circuitry of the one therapy module;

the flexible coupler further includes a conductor for conducting the therapy control signal between the electronic circuitry located within the housings of the adjoining pairs of therapy modules;

the electronic circuitry of each therapy module modulates the electrical energy applied to the light emitting devices to establish a relatively greater amount of light and heat emitted from the light emitting devices within a specific time upon the therapy control signal indicating the selection of the high-power therapy treatment; and

the electronic circuitry of each therapy module modulates the electrical energy applied to the light emitting devices to establish a relatively lesser amount of light and heat emitted from the light emitting devices within the specific time upon the therapy control signal indicating the selection of the low-power therapy treatment.

8. A therapy device as defined in claim 1, wherein:

the conductors within each flexible coupler comprise traces on a flexible circuit, the flexible circuit having a substantially flat continuous flexible insulating substrate upon which traces are formed as the electrical conductors, and

each flexible coupler comprises flexible plastic material which is molded over and surrounds the flexible circuit, the flexible plastic material mechanically connecting to the housings of the adjoining therapy modules.

9. A therapy device as defined in claim 8, wherein:

the flexible circuit extends substantially through the housing of each therapy module;

the flexible plastic material of each flexible coupler terminates within each housing of each therapy module to expose a portion of the flexible circuit within each housing of each therapy module; and

the electronic circuitry of each therapy module is electrically connected to the traces on the exposed portion of the flexible circuit within each housing of each therapy module.

10. A therapy device as defined in claim 9, wherein:

the electronic circuitry of each therapy module is attached to a circuit board located within the interior of the housing of each therapy module;

the circuit board is oriented within the housing of each therapy module to extend generally parallel to the window;

the light emitting devices are attached to the circuit board between the circuit board and the window;

a substantial majority of the electronic circuitry of each therapy module is attached on the opposite side of the circuit board from the window; and

the exposed portion of the flexible circuit is electrically connected to the circuit board on the opposite side of the circuit board from the window.

11. A therapy device as defined in claim 10, wherein:

the electronic circuitry located within the housing of each therapy module includes a first temperature sensor in thermally conductive contact with the skin of the user;

the electronic circuitry located within the housing of each therapy module also includes a second temperature sensor connected to the circuit board on the opposite side from the light emitting devices; and

the first temperature sensor is connected to the circuit board on the same side as the light emitting devices.

12. A therapy device as defined in claim 11, wherein:

the electronic circuitry of each therapy module modulates the electrical energy applied to the light emitting devices of that therapy module to control the temperature of the skin adjacent to that therapy module by controlling the light and heat emitted from the light emitting devices in response to the temperatures sensed by either one or both the first and second temperature sensors.

13. A therapy device as defined in claim 10, wherein:

the electronic circuitry attached on the opposite side of the circuit board from the light emitting devices includes an energy delivery indicating light emitting device which is energized to deliver light when the light emitting devices which deliver the heat and light energy to the skin of the user are energized.

14. A therapy device as defined in claim 13, wherein:

the electronic circuitry of each therapy module modulates the electrical energy applied to the light emitting devices to control the light and heat emitted from the light emitting devices within each therapy module; and

the electronic circuitry of each therapy module modulates the electrical energy applied to the energy delivery indicating light emitting device to indicate the modulation of the electrical energy applied to the light emitting devices which deliver light and heat to the skin of the user, the modulation of the electrical energy applied to the energy delivery indicating light emitting device creating a modulation in intensity of light from the energy delivery indicating light emitting device.

15. A therapy device as defined in claim 1, wherein:

the plurality of therapy modules in the configuration form a linear row;

the therapy modules at the end of the linear row include terminal couplers connected on the opposite side of each therapy module from the flexible couplers which connect the therapy modules in the row; and

the terminal couplers include connectors by which to attach a strap extending between both terminal couplers, the strap for holding the linear row of therapy modules in contact with the skin of the user.

16. A therapy device as defined in claim 15, wherein:

each end of the strap is directly connected to each terminal coupler.

17. A therapy device as defined in claim 16, wherein:

each end of the strap includes a connection device for mechanically connecting to each terminal coupler.

18. A therapy device as defined in claim 15, wherein:

the cable from the control module is connected to one terminal coupler; and

the electrical conductors of the cable are electrically connected to electrical conductors and connected to the electronic circuitry of the therapy module.

19. A therapy device as defined in claim 18, wherein:

the conductors within each flexible coupler comprise traces on a flexible circuit, the flexible circuit having a substantially flat continuous flexible insulating substrate upon which traces are formed as the electrical conductors;

the flexible circuit extends substantially through the housing of each therapy module in the linear row and into each terminal coupler;

each flexible coupler and each terminal coupler comprises flexible plastic material which is molded over and surrounds the flexible circuit, the flexible plastic material mechanically connecting to the housings of the therapy modules.

20. A therapy device as defined in claim 1, wherein:

the plurality of therapy modules form a two-dimensional configuration.

21. A therapy device as defined in claim 20, wherein:

the two-dimensional configuration of therapy modules is formed by a plurality of laterally adjacent linearly connected rows of therapy modules.

22. A therapy device as defined in claim 1, wherein:

the control module includes a body within which the circuit components of the control module are located; and

the body includes an attachment clip for mechanically connecting the control module to an object worn by the user.

24. A method as defined in claim 22, further comprising:

flexibly coupling together the plurality of separate arrays;

applying electrical energy to the light emitting devices of each array through at least one flexible coupling to each array;

conducting electrical energy between the electronic circuitry of the adjoining pairs of therapy modules; and

supplying the electrical energy through a cable to one array and distributing the electrical energy from the one array through flexible couplings to the other arrays of the plurality.

25. A method as defined in claim 24, further comprising:

flexibly coupling together the plurality of arrays with a flexible circuit, the flexible circuit having a substantially flat continuous flexible insulating substrate upon which traces are formed as the electrical conductors by which to deliver the electrical energy to the plurality of arrays.

26. A method as defined in claim 25, further comprising:

molding flexible plastic material over and surrounding the flexible circuit between individual arrays.

33. A method as defined in claim 24, further comprising:

orienting the plurality of arrays in a linear row;

connecting a strap to an end of the linear row; and

holding the linear row on the user with a strap.

23. A method for generating heat and light and applying the generated heat and light to the skin of a user, comprising:

organizing a plurality of light emitting devices in an array;

generating heat and light by supplying electrical energy to each light emitting device in the array;

positioning a plurality of separate arrays to deliver heat and light to substantially adjoining but separate areas of the user'"'"'s skin; and

separately controlling the electrical energy applied to the light emitting devices of each array to control the temperature of the skin at each separate area independently of the temperature of the skin at the other separate areas.

27. A method as defined in claim 23, further comprising:

sensing the temperature of the skin of the user through direct thermal contact.

28. A method as defined in claim 23, further comprising:

timing the duration of electrical energy supplied to the arrays to establish a therapy treatment duration.

29. A method as defined in claim 28, further comprising:

delivering a clock signal at a predetermined frequency by which to time the duration of the therapy treatment;

monitoring the clock signal for deviations from the predetermined frequency; and

terminating the supply of electrical energy upon detecting that the frequency of the clock signal has deviated by a predetermined amount from the predetermined frequency.

30. A method as defined in claim 28, further comprising:

measuring the time between the termination of a preceding therapy treatment and the commencement of a subsequent therapy treatment; and

adding a predetermined amount of time to the duration of the therapy treatment when the measured time between the termination of the preceding therapy treatment and the commencement of the subsequent therapy treatment indicates that the light emitting devices will emit light of reduced intensity due to the residual temperature of the light emitting devices resulting from use during the preceding therapy treatment.

31. A method as defined in claim 28, further comprising:

delivering a clock signal at a predetermined frequency by which to time the duration of the therapy treatment;

selecting one of either a low-power therapy treatment having a relatively longer time duration or a high-power therapy treatment having a relatively shorter time duration;

signaling the selected one of the low-power or high-power therapy treatment to each array of light emitting devices; and

separately controlling the amount of electrical energy applied to the light emitting devices of each array to increase the amount of light and heat emitted from the light emitting devices in a specific time upon selecting the high-power therapy treatment and to decrease the amount of light and heat emitted from the light emitting devices in the specific time upon selecting the low-power therapy treatment.

32. A method as defined in claim 23, further comprising:

thermally conducting the temperature of the user'"'"'s skin at each of the separate areas to a first temperature sensor associated with each array;

sensing the temperature generally surrounding the array with a second temperature sensor associated with each array; and

separately controlling the electrical energy applied to the light emitting devices of each array in response to the temperatures sensed by either one or both of the first and second temperature sensors.

34. A method as defined in claim 23, further comprising:

separately controlling the amount of electrical energy applied to the light emitting devices of each array to control the amount of light and heat delivered at each separate area; and

visually indicating with an energy delivery indicating light emitting device which is separate from the light emitted from the array of light emitting devices that the light emitting devices are energized to deliver light and heat energy to the skin of the user.

35. A method as defined in claim 34, further comprising:

modulating the electrical energy applied to the light emitting devices to control the light and heat emitted from the light emitting devices within each therapy module;

modulating the electrical energy applied to the energy delivery indicating light emitting device to indicate the modulation of the electrical energy applied to the light emitting devices which deliver light and heat to the skin of the user; and

modulating the intensity of light from the energy delivery indicating light emitting device in relation to the modulation of the electrical energy applied to the energy delivery indicating light emitting device.

36. A method as defined in claim 23, further comprising:

orienting the plurality of arrays into a two-dimensional configuration formed from a plurality of laterally adjacent rows of arrays.