Modular sprayer

• US 20060289679A1
• Filed: 06/27/2005
• Published: 12/28/2006
• Est. Priority Date: 06/27/2005
• Status: Abandoned Application

• Current Assignee: Clorox Company
• Original Assignee: Clorox Company
• Inventors: Wang, Marcus, de Gopegui, Ricardo Ruiz, Johnson, Kaj A.
• Application Number:
  US11/167,438
• Publication Number:
  US 20060289679A1
• Time in Patent Office: Days
• US Class Current: 239/333
• CPC Class Codes: A62C 11/00 Portable extinguishers with manually-operated pumps
• CPC Class Codes: B05B 1/3046 the valve element, e.g. a needle, co-operating with a valve seat located downstream of the valve element and its actuating means, generally in the proximity of the outlet orifice B05B1/308 takes precedence
• CPC Class Codes: B05B 11/0008 Sealing or attachment arrangements between sprayer and container between pump and container B05B11/1043
• CPC Class Codes: B05B 11/1011 without substantial movement of the nozzle in the direction of the pressure stroke
• CPC Class Codes: B05B 11/1042 Components or details
• CPC Class Codes: B05B 11/1045 the pump being preassembled as an independent unit before being mounted on the container B05B11/1047, B05B11/1049 take precedence
• CPC Class Codes: B05B 11/1095 with movable suction side
• CPC Class Codes: B05B 15/30 Dip tubes
• CPC Class Codes: B05B 7/2443 the carried liquid and the main stream of carrying liquid being brought together downstream of the container before discharge B05B7/2454 takes precedence
• CPC Class Codes: B05B 9/0861 the motor being electric

Abstract

A liquid sprayer which may be removably attached to a liquid reservoir and thus readily interchangeable with a variety of liquid reservoirs. The sprayer includes a discharge nozzle, a manually or electrically powered pump and an actuation mechanism for the pump. The sprayer includes a quick-release coupling means for attaching the sprayer to a complementary quick-release coupling means fitted to the product reservoir. In some embodiments of the present invention, a signaling means on the reservoir communicates with a corresponding receiver means on the sprayer to provide information relating to the liquid contents of the reservoir so that the user will act on the information in a way that optimizes product safety, efficacy, convenience or combinations thereof. The information concerning the liquid may be conveyed to the user/consumer via the sprayer such that the user/consumer is part of the information/feedback loop, or the information may be communicated to the sprayer, which directly acts on the information without input from the consumer.

Claims

1. A fluid dispensing system comprising:

a. a sprayer comprising a fluid pump mechanism having a fluid inlet, a fluid outlet and a means for generating a differential pressure between the fluid inlet and fluid outlet, a fluid dispensing actuator and a fluid dispensing nozzle;

b. a fluid reservoir, adapted to be in fluidic communication with the sprayer, the reservoir having a central axis running therethrough about a nominally vertical dimension thereof; and

c. a quick-release coupling system, comprising a first coupling means in mechanical communication with the sprayer, and a second coupling means in mechanical communication with the reservoir, the coupling system adapted to removably engage the sprayer to the fluid reservoir, wherein the coupling system is engaged by a first linear motion, comprising bringing the dispenser body together with the fluid reservoir along said central axis, and wherein said engagement is effected within less than about 5 seconds to achieve a fluid-tight seal between the dispenser body and reservoir.

2. The fluid dispenser of claim 1, wherein the fluid pump mechanism is manually powered.

3. The fluid dispenser of claim 1, wherein the fluid pump mechanism is electrically powered.

4. The fluid dispenser of claim 3, wherein the fluid pump mechanism includes a logic means, and is adapted to dispense in a predefined pattern.

5. The fluid dispenser of claim 1, wherein said the fluid pump mechanism is fluidically powered.

6. The fluid dispenser of claim 1, wherein the fluid dispensing nozzle is electrically powered.

7. The fluid dispenser of claim 1, wherein the first linear motion is followed by a first rotational motion about the central axis.

8. The fluid dispenser of claim 1, wherein the quick-release coupling system is selected from the group consisting of a bayonet mounting, a pin and track mounting, a snap and socket mounting, an hose-type coupler, an interference fitting and a magnetic mounting.

9. The fluid dispenser of claim 1, wherein the fluidic communication between sprayer and the reservoir comprises a dip tube and a piston fluid inlet conduit.

10. The fluid dispenser of claim 9, wherein said dip tube is affixed to the sprayer about said piston fluid inlet conduit.

11. The fluid dispenser of claim 9, wherein said dip tube is integral to the fluid reservoir.

12. The fluid dispenser of claim 11, wherein said dip tube includes an orifice, proximal to said fluid inlet of the sprayer, a slidable collar, and a stop means, wherein said orifice is covered by said slidable collar when the fluid dispenser is in an upright position, and uncovered when said dispenser is in an inverted position.

13. The fluid dispenser of claim 1, wherein said product reservoir comprises more than one fluid.

14. The fluid dispenser of claim 1 and further including a communication means for communicating attributes of a liquid contained in the fluid reservoir to a display means on the sprayer, or to an operative element on the sprayer, the operative element comprising an adjustable nozzle, an electrically-driven pump, or both.

15. The fluid dispenser of claim 14, wherein the communication means comprises a sensor means, a power source, a logic means and an output means.

16. The fluid dispenser of claim 14, wherein the communication means comprises a mechanical linkage and a user-detectable flag.

17. The fluid dispenser of claim 1 wherein the fluid dispensed is a selected from liquids, vapor phases of liquids, gases and mixtures thereof.

18. A fluid dispensing system comprising:

a. a sprayer comprising a sprayer housing, a fluid pump mechanism having a fluid inlet, a fluid outlet and a means for generating a differential pressure between the fluid inlet and fluid outlet, the sprayer further comprising a probe in fluid communication with the fluid inlet and having a piercing element disposed thereon, a fluid dispensing actuator and a fluid dispensing nozzle, the fluid dispensing nozzle defining a first axis;

b. a fluid reservoir, adapted to be in mechanical and fluidic communication with the sprayer, the reservoir having a second axis running therethrough about a nominally vertical dimension thereof, the fluid reservoir including an internal dip tube having a lower end disposed in fluid in the reservoir, and an upper end disposed at an upper surface of the reservoir and having a punctureable seal thereover; and

c. a quick-release coupling system, comprising a first coupling means in mechanical communication with the sprayer, and a second coupling means in mechanical communication with the reservoir, the coupling system adapted to removably engage the sprayer to the fluid reservoir, wherein the coupling system is engaged by a first linear motion, comprising bringing the dispenser body together with the fluid reservoir along said first axis, and wherein said engagement urges said probe downwardly to pierce said seal of said dip tube, resulting in a fluid connection between reservoir and sprayer.

19. The fluid dispenser of claim 18, wherein the fluid pump mechanism is electrically powered.

20. The fluid dispenser of claim 18, wherein the fluid dispensing nozzle is electrically powered.

21. The fluid dispenser of claim 18, wherein the quick-release coupling system comprises a key and keeper.

22. The fluid dispenser of claim 18, wherein the fluid dispensing nozzle is electrically powered, and the fluid pump mechanism is electrically powered.

23. The fluid dispenser of claim 18, and further including a communication means for communicating attributes of a liquid contained in the fluid reservoir to a display means on the sprayer, or to an operative element on the sprayer, the operative element comprising an adjustable nozzle, an electrically-driven pump, or both.

24. A sprayer for dispensing the contents of a fluid reservoir, the sprayer comprising a sprayer housing, a fluid pump mechanism having a fluid inlet, a fluid outlet and a means for generating a differential pressure between the fluid inlet and fluid outlet, a fluid dispensing actuator and a fluid dispensing nozzle, the fluid dispensing nozzle including a discharge outlet throat, a needle valve mounted on a shaft positioned coaxially within said throat, said throat including a first plurality of screw threads, said shaft including a second plurality of screw threads adapted to mated with said first plurality, said shaft operatively coupled to a drive means for rotating said shaft, whereby when said drive means rotates said shaft, a geometry of an outlet formed by said throat and said needle valve is altered, whereby a resultant spray pattern is altered.

25. The sprayer of claim 24 and further including a power supply and a logic means, the logic means electrically coupled to, and adapted for controlling, the drive means.

26. The sprayer of claim 25 and further including a communication means including a sensor means for sensing characteristics of a fluid to be dispensed, and to communicate at least one datum comprising at least one fluid characteristic to said logic means.

27. The sprayer of claim 26 wherein the sensor means provides data in analog form.

28. The sprayer of claim 26 wherein the sensor means provides data in digital form.

29. A fluid dispensing system comprising:

a. a sprayer comprising a sprayer housing, a fluid pump mechanism having a fluid inlet, a fluid outlet and a means for generating a differential pressure between the fluid inlet and fluid outlet, the sprayer further comprising a fluid dispensing actuator and a fluid dispensing nozzle;

b. a fluid reservoir, in fluidic communication with the sprayer; and

31. The fluid dispensing system of claim 29 wherein the communication system comprises a mechanical linkage between the reservoir and the sprayer.

33. The fluid dispensing system of claim 29 wherein the communication system comprises at least one a product sensor means, an output means, and a logic means interposed between the product sensor and the output means.

30. a comunication system for communicating at least one characteristic of a liquid from the fluid reservoir to the sprayer.

32. The fluid dispensing system of claim 30 wherein the mechanical linkage further comprises a user-visible flag on the sprayer.

34. The fluid dispensing system of claim 32 wherein the output means supplies a user-detectable signal.

35. The fluid dispensing system of claim 32 wherein the output means supplies an operable output to a configurable means on the sprayer, the configurable means selected from a pump, a nozzle or a combination thereof.

36. The fluid dispensing system of claim 32 wherein the sensor means is adapted to be immersed in a fluid and measure at least a first quantity of a liquid.

37. The fluid dispensing system of claim 32 wherein the sensor means supplies at least one read only datum to the output means.

38. A fluid dispensing system comprising:

a. a sprayer comprising a sprayer housing, a fluid pump mechanism having a fluid inlet, a fluid outlet and a means for generating a differential pressure between the fluid inlet and fluid outlet, the sprayer further comprising a fluid dispensing actuator and a fluid dispensing nozzle;

b. a fluid reservoir, in mechanical and fluidic communication with the sprayer, the reservoir having a central axis running therethrough about a nominally vertical dimension thereof; and

c. a quick-release coupling system, comprising a first coupling means in mechanical communication with the sprayer, and a second coupling means in mechanical communication with the reservoir, the coupling system adapted to removably engage the sprayer to the fluid reservoir, wherein the coupling system is engaged by a first linear motion, comprising bringing the dispenser body together with the fluid reservoir along said central axis, and wherein said engagement is effected within less than about 5 seconds to achieve a fluid-tight seal between the dispenser body and reservoir; and

d. a set of instructions, wherein the user is directed to attach the sprayer to the reservoir.