Color mixing illumination light unit and system using same

• US 20060291238A1
• Filed: 06/24/2005
• Published: 12/28/2006
• Est. Priority Date: 06/24/2005
• Status: Active Grant

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Weber, Michael F., Epstein, Kenneth A.
• Granted Patent: US 7,322,731 B2
• Time in Patent Office: Days
• US Class Current: 362/600
• CPC Class Codes: G02B 5/0294 adapted to provide an additional optical effect, e.g. anti-reflection or filter
• CPC Class Codes: G02B 5/0816 Multilayer mirrors, i.e. having two or more reflecting layers G02B5/0883, G02B5/0891 take precedence
• CPC Class Codes: G02B 6/0031 Reflecting element, sheet or layer
• CPC Class Codes: G02B 6/0055 Reflecting element, sheet or layer
• CPC Class Codes: G02B 6/0068 Arrangements of plural sources, e.g. multi-colour light sources
• CPC Class Codes: G02F 1/133507 Films for enhancing the luminance
• CPC Class Codes: G02F 1/133603 with LEDs
• CPC Class Codes: G02F 1/133606 including a specially adapted diffusing, scattering or light controlling members

Abstract

An illumination light unit includes at least two light sources that generate light at different wavelengths. The illumination light unit also includes a reflecting cavity having one or more reflectors and a controlled transmission mirror disposed at an output of the reflecting cavity. The controlled transmission mirror includes an input coupling element, an output coupling element and a first multilayer reflector disposed between the input and output coupling elements. At least some of the light from the light sources is reflected within the reflecting cavity by the one or more reflectors and is mixed. Light passes out of the reflecting cavity through the controlled transmission mirror. The illumination light unit may be used for illumination purposes, or as part of a backlight for illuminating a display.

Claims

1. An optical system, comprising:

an image-forming panel having an illumination side; and

a backlight unit disposed to the illumination side of the image-forming panel, the backlight unit comprising;

at least first and second light sources, the first light source producing light at a first wavelength and the second light source producing light at a second wavelength different from the first wavelength, and

a reflecting cavity having at least one reflecting surface and a controlled transmission mirror, the light from the first and second light sources being reflected within the reflecting cavity, the controlled transmission mirror comprising an input coupling element, an output coupling element and a first multilayer reflector between the input and output coupling elements, the first multilayer reflector being reflective for normally incident light from the first and second light sources, the input coupling element redirecting at least some of the light propagating from the first and second light sources in a direction substantially perpendicular to the first multilayer reflector into a direction that is transmitted through the first multilayer reflector.

2. A system as recited in claim 1, wherein the output coupling element comprises at least one of a bulk diffuser, a surface diffuser, a structured surface and a totally internally reflecting output coupling element.

3. A system as recited in claim 1, wherein the input coupling element comprises at least one of a bulk diffuser, a surface diffuser, a structured surface and a total internal reflection input coupling element.

4. A system as recited in claim 1, wherein the controlled transmission mirror further comprises a transparent layer disposed between the input and output coupling elements.

5. A system as recited in claim 4, wherein the transparent layer is disposed between the first multilayer reflector and the output coupling element.

6. A system as recited in claim 4, wherein the first multilayer reflector is disposed between the transparent layer and the output coupling element.

7. A system as recited in claim 4, further comprising a second multilayer reflector disposed between the input and output coupling elements, the transparent layer being disposed between the first and second multilayer reflectors.

8. A system as recited in claim 4, further comprising a side reflector disposed adjacent at least one edge of the transparent layer.

9. A system as recited in claim 1, wherein the output coupling element couples light out of the backlight unit in substantially only one polarization state.

10. A system as recited in claim 9, wherein the output coupling element comprises a disperse polymeric phase in a continuous polymeric matrix, at least one of the disperse polymeric phase and the continuous polymeric matrix comprising birefringent polymeric material.

11. A system as recited in claim 9, wherein the output coupling element comprises fibers disposed within a polymeric matrix, at least one of the fibers and the polymeric matrix comprising birefringent polymeric material.

12. A system as recited in claim 1, wherein the image-forming panel comprises a liquid crystal display (LCD) panel, and further comprising a first polarizer disposed on the viewing side of the LCD panel and a second polarizer disposed on the illumination side of the LCD panel.

13. A system as recited in claim 1, further comprising a controller coupled to control an image displayed by the image-forming panel.

14. A system as recited in claim 1, wherein the first and second light sources comprise light emitting diodes (LEDs).

15. A system as recited in claim 1, wherein the first light source comprises an LED and the second light source comprises a phosphor illuminated by the LED.

16. A system as recited in claim 1, wherein the first multilayer reflector comprises a polymeric multilayer film.

17. A system as recited in claim 1, further comprising one or more light management films disposed between the backlight unit and the image-forming panel.

18. A system as recited in claim 17, wherein the light management films comprise at least one of a reflective polarizer and a prismatic brightness enhancing film.

19. A system as recited in claim 1, wherein the first light source is capable of generating red light, the second light source is capable of generating green light and the backlight unit further comprises a third light source capable of generating blue light.

20. An illumination light unit, comprising:

at least a first light source capable of generating illumination light at a first wavelength and a second light source capable of generating illumination light at a second wavelength different from the first wavelength; and

a reflecting cavity having one or more reflectors and a controlled transmission mirror disposed at an output of the reflecting cavity, the controlled transmission mirror comprising an input coupling element, an output coupling element and a first multilayer reflector disposed between the input and output coupling elements, at least some of the illumination light from the first and second light sources being reflected within the reflecting cavity by the one or more reflectors and being transmitted out of the reflecting cavity through the controlled transmission mirror.

21. A unit as recited in claim 20, wherein the controlled transmission mirror further comprises a transparent layer disposed between the input and output coupling elements.

22. A unit as recited in claim 20, wherein the first and second light sources comprise light emitting diodes (LEDs).

23. A unit as recited in claim 20, further comprising a third light source capable of generating light at a third wavelength different from the first and second wavelengths.

24. A unit as recited in claim 23, wherein the first, second and third wavelengths are red, green and blue wavelengths respectively.

25. A unit as recited in claim 20, further comprising a light wavelength converter disposed to convert the wavelength of the illumination light output through the controlled transmission mirror.

26. A unit as recited in claim 20, wherein the reflecting cavity is elongated along a longitudinal axis and has a first end, and the controlled transmission mirror is on a first side of the reflecting cavity, substantially parallel to the longitudinal axis.

27. A unit as recited in claim 26, wherein the at least a first light source is disposed at the first end of the reflecting cavity.

28. A unit as recited in claim 26, wherein the at least a first light source is disposed on a second side of the reflecting cavity.

29. A unit as recited in claim 20, wherein the reflecting cavity comprises at least one curved reflector on an optical path between the one or more light sources and the controlled transmission mirror.

30. A unit as recited in claim 29, wherein the at least one curved reflector is curved in one dimension only.

31. A unit as recited in claim 29, wherein the at least one curved reflector comprises at least two curved reflectors, each of the curved reflectors being curved in two dimensions.