Fuel injector

• US 20070001033A1
• Filed: 06/16/2006
• Published: 01/04/2007
• Est. Priority Date: 06/17/2005
• Status: Active Grant

• Current Assignee: Magneti Marelli Powertrain S.p.A. (Magneti Marelli S.p.A.)
• Original Assignee: Magneti Marelli Powertrain S.p.A. (Magneti Marelli S.p.A.)
• Inventors: Gagliardi, Luigi, Cristiani, Marcello, Pasquali, Paolo
• Granted Patent: US 7,204,434 B2
• Time in Patent Office: Days
• US Class Current: 239/585.500
• CPC Class Codes: F02M 51/06 Injectors peculiar thereto with means directly operating the valve needle
• CPC Class Codes: F02M 51/0653 the valve being an elongated body, e.g. a needle valve
• CPC Class Codes: F02M 51/0671 the armature having an elongated valve body attached thereto
• CPC Class Codes: F02M 61/08 the valves opening in direction of fuel flow F02M61/047 takes precedence
• CPC Class Codes: F02M 61/161 Means for adjusting injection-valve lift

Abstract

A fuel injector has an injection valve having a movable pin terminating with a shutter head; a tubular supporting body having a feed channel; and a sealing body, in which a valve seat of the injection valve is defined; the shutter head is truncated-cone-shaped, is located outside the sealing body, and, in a closed position, is pushed against the sealing body in the opposite direction to the fuel feed direction; the pin has a stop member, which is integral with the pin and comes to rest on a top surface of the sealing body, when the pin is in the open position opening the injection valve, so as to determine travel of the pin.

Claims

1. A fuel injector comprising:

an injection valve having an injection nozzle and a pin, the pin being movable to regulate fuel flow through the injection valve, wherein the pin terminates with a shutter head that engages a valve seat of the injection valve;

an electromagnetic actuator for moving the pin between a closed position and an open position respectively closing and opening the injection valve, the electromagnetic actuator having a main spring exerting a force for keeping the pin in the closed position, at least one coil, at least one fixed magnetic armature, and at least one movable armature, wherein the at least one movable armature is attracted magnetically by the at least one fixed magnetic armature in opposition to the force of the main spring, and is connected mechanically to the pin;

a tubular supporting body having a feed channel housing the pin; and

a sealing body, in which the valve seat of the injection valve is defined, and which seals the bottom of the feed channel;

wherein the pin comprises a stop member, which is integral with the pin and comes to rest on a top surface of the sealing body when the pin is in the open position opening the injection valve so as to limit a travel of the pin, wherein the at least one movable armature and the at least one fixed magnetic armature define an air gap therebetween between that has an axial size that is always greater than the travel of the pin, to ensure the travel is determined by the stop member contacting a guide member, and not by the at least one movable armature contacting the at least one fixed magnetic armature and, wherein the main spring has one end that rests on the at least one movable armature; and

a calibrating spring having one end resting on the at least one movable armature, on the opposite side to the main spring.

2. An injector as claimed in claim 1, wherein the at least one movable armature comprises an annular member and a disk-shaped member, wherein the disk-shaped member closes a top of the annular member and comprises a central through hole for receiving a top portion of the pin, and wherein the disk-shaped member comprises a number of peripheral through holes permitting fuel flow to the injection nozzle.

3. An injector as claimed in claim 1, wherein the calibrating spring is compressed between the at least one movable armature and a retaining body inserted in a fixed position inside the tubular supporting body and wherein the position of the retaining body is adjustable at assembly to adjust an elastic force produced by the calibrating spring and so calibrate a total elastic thrust exerted on the at least one movable armature.

4. An injector as claimed in claim 3, wherein the retaining body comprises at least one through hole to permit fuel flow to the injection nozzle and a filtering element fitted to the through hole.

5. An injector as claimed in claim 4, wherein the retaining body is circular, and comprises a central portion, in which a seat for housing the calibrating spring is defined;

and a peripheral portion, in which a number of through holes are formed to permit fuel flow to the injection nozzle.

6. An injector as claimed in claim 5, wherein each through hole of the number of through holes is fitted with a filtering element for retaining any residue or impurities in the fuel.

7. An injector as claimed in claim 1, wherein the shutter head is truncated-cone-shaped, is located outside the sealing body, and, in the closed position, is pushed against the sealing body in the opposite direction to a fuel feed direction;

and the valve seat is truncated-cone-shaped to negatively reproduce the truncated-cone shape of the shutter head, so that, in the open position opening the injection valve, the shutter head is detached from the valve seat and forms an annular-section, truncated-cone-shaped fuel flow opening to impart a hollow conical shape to the injected fuel.

8. An injector as claimed in claim 7, wherein the sealing body comprises a bottom end portion, outside the tubular supporting body, that is truncated-cone-shaped;

and wherein the shutter head comprises a bottom end portion, outside the tubular supporting body, that is conical, with its lateral surface sloping at an angle equal to a slope angle of a lateral surface of the bottom end portion of the sealing body.

9. An injector as claimed in claim 8, wherein the slope angle of the lateral surfaces of the bottom end portions is complementary with a flare angle of the shutter head.

10. An injector as claimed in claim 1, wherein the sealing body comprises a disk-shaped plugging member, which seals the bottom of the feed channel;

and a tubular guide member extending upwards from the disk-shaped plugging member and housing the pin; and

the stop member of the pin comes to rest on a top surface of the guide member, when the pin is in the open position opening the injection valve.

11. An injector as claimed in claim 10, wherein the guide member has, at least partly, an outside diameter smaller than an inside diameter of the feed channel, so as to define an outer channel for the fuel;

and a number of through holes, which come out towards the valve seat, are formed in a bottom of the guide member.

12. An injector as claimed in claim 11, wherein the number of through holes in the guide member form a 60°

to 80°

angle with a longitudinal axis of the injector.

13. An injector as claimed in claim 11, wherein the number of through holes form a 90°

angle with a longitudinal axis of the injector.

14. An injector as claimed in claim 11, wherein the number of through holes are offset with respect to a longitudinal axis of the injector, so as not to converge towards the longitudinal axis, and so as to produce swirl in the respective fuel streams in use.

15. An injector as claimed in claim 1, wherein the guide member defines a bottom guide for the pin.

16. An injector as claimed in claim 1, wherein the pin comprises a top portion integral with the at least one movable armature of the electromagnetic actuator;

and a bottom portion supporting the shutter head and welded to the top portion.

17. An injector as claimed in claim 1, wherein the at least one fixed magnetic armature comprises a central hole engaged in sliding manner by a connecting bush, which supports one end of the main spring and is integral with both the pin and the at least one movable armature to connect the pin and the at least one movable armature rigidly.

18. An injector as claimed in claim 17, wherein the electromagnetic actuator is a multipole stator actuator, and a the at least one fixed magnetic armature houses two electrically independent coils.

19. An injector as claimed in claim 18, wherein the at least one movable armature is annular, and is smaller in diameter than an inside diameter of the corresponding portion of the feed channel of the tubular supporting body.

20. An injector as claimed in claim 17, wherein the tubular supporting member houses a portion of the pin in sliding manner, and wherein the main spring is compressed between the tubular supporting member and the connecting bush to keep the pin in the closed position with a given force.

21. An injector as claimed in claim 17, wherein the at least one fixed magnetic armature comprises a number of peripheral through holes to permit fuel flow to the injection nozzle, and wherein the at least one movable armature comprises a number of peripheral through holes, each permitting fuel flow to the injection nozzle, and each coaxial with a corresponding peripheral through hole of the at least one fixed magnetic armature.