Liquid state detection sensor

• US 20070006639A1
• Filed: 07/07/2006
• Published: 01/11/2007
• Est. Priority Date: 07/08/2005
• Status: Active Grant

• Current Assignee: NGK Spark PLUG Company Limited
• Original Assignee: NGK Spark PLUG Company Limited
• Inventors: Sasaki, Hisashi, Sato, Yoshikuni, Sasanuma, Takeo, Kumazawa, Shinji, Tamura, Shunsuke
• Granted Patent: US 7,574,900 B2
• Time in Patent Office: Days
• US Class Current: 73/53.10
• CPC Class Codes: G01N 25/18 by investigating thermal conductivity by calorimetry G01N25/20; by measuring change of resistance of an electrically-heated body G01N27/18

Abstract

A liquid state detection sensor in which temperature information of a urea aqueous solution is obtained on the basis of a voltage value acquired after the start of energization of a heating resistor corresponding to a resistance value of the heating resistor (S1-S6). Damage to the heating resistor is prevented by suspending the energization if the thus-obtained temperature is lower than or equal to the freezing point (S7: yes and S8). If the temperature is higher than the freezing point (S7: no), a voltage value corresponding to a resistance of the heating resistor after a lapse of 700 ms (S10 and S11) and a urea concentration of the urea aqueous solution are determined from a difference ΔV from the previously acquired voltage value. A more accurate urea concentration can be detected by making a correction using the previously obtained temperature information of the urea aqueous solution (S13-S18).

Claims

1. A liquid state detection sensor for detecting the state of a liquid contained in a liquid container, comprising:

a liquid condition detecting element that is to be placed in the liquid container and having a heating resistor which generates heat when a current is passed therethrough;

an energizing unit for energizing the heating resistor for a prescribed detection period;

a first corresponding value acquiring unit for acquiring, in the detection period, a first corresponding value which corresponds to a first resistance value of the heating resistor;

a temperature information acquiring unit for determining a temperature of the liquid based on the first corresponding value;

a second corresponding value acquiring unit for acquiring, after a lapse of the detection period, a second corresponding value which corresponds to a second resistance value of the heating resistor;

a difference calculating unit for determining a difference between the second corresponding value and the first corresponding value; and

a concentration acquiring unit for determining a concentration of a particular component of the liquid based on the difference between the second and first corresponding values.

2. The liquid state detection sensor as claimed in claim 1, wherein the concentration acquiring unit determines the concentration of a particular component of the liquid based on the difference between the second and first corresponding values and the temperature of the liquid.

3. The liquid state detection sensor as claimed in claim 1, further comprising:

a freezing judging unit for judging, in the detection period, based on the temperature determined by the temperature information acquiring unit, whether the liquid is frozen; and

an energization suspending unit for suspending the energization of the heating resistor by the energizing unit when the freezing judging unit judges that the liquid is frozen.

4. The liquid state detection sensor as claimed in claim 3, wherein the freezing judging unit judges that the liquid is frozen when the determined temperature is lower than or equal to a freezing point of the liquid.

5. The liquid state detection sensor as claimed in claim 3, further comprising a third corresponding value acquiring unit for acquiring a third corresponding value which corresponds to a third resistance value of the heating resistor during the detection period and after acquisition of the first corresponding value,

wherein the freezing judging unit judges that the liquid is frozen when the determined temperature is lower than or equal to a preset threshold temperature and an intermediate difference between the third corresponding value and the first corresponding value is in a prescribed magnitude relationship with a freezing judgment threshold value.

6. The liquid state detection sensor as claimed in claim 3, wherein:

the energizing unit resumes energizing the heating resistor when a standby time has elapsed from the time of suspension of the energization of the heating resistor; and

the liquid state detection sensor further comprises a standby time selecting unit for selecting, as the standby time, a first standby time when the energizing unit has energized the heating resistor for the detection period and a second standby time which is shorter than the first standby time when the energization suspending unit has suspended the energization of the heating resistor.

7. The liquid state detection sensor as claimed in claim 1, wherein:

the liquid state detection sensor further comprises an abnormality judging unit for judging whether an abnormality has occurred in the liquid container using the difference determined by the difference calculating unit; and

the concentration acquiring unit determines a concentration of the particular component of the liquid when the abnormality judging unit judges that no abnormality has occurred.

8. The liquid state detection sensor as claimed in claim 1, wherein:

the energizing unit causes a constant current to flow through the heating resistor; and

the first corresponding value acquiring unit acquires a voltage value as the first corresponding value and the second corresponding value acquiring unit acquires a voltage value as the second corresponding value.

9. The liquid state detection sensor as claimed in claim 1, wherein the liquid condition detecting element is a ceramic heater comprising a heating resistor buried in a ceramic base.

10. The liquid state detection sensor as claimed in claim 1, wherein the liquid is a urea aqueous solution and the particular component is urea.

11. The liquid state detection sensor as claimed in claim 7, wherein the concentration acquiring unit determines a concentration of the particular component of the liquid only when the abnormality judging unit judges that no abnormality has occurred.