LED lighting system with helical fiber filament

• US 20070009210A1
• Filed: 07/07/2006
• Published: 01/11/2007
• Est. Priority Date: 07/08/2005
• Status: Active Grant

• Current Assignee: iLight Technologies Incorporated (Luminii, LLC)
• Original Assignee: iLight Technologies Incorporated (Luminii, LLC)
• Inventors: Hulse, George
• Granted Patent: US 7,241,039 B2
• Time in Patent Office: Days
• US Class Current: 385/88
• CPC Class Codes: F21K 9/00 Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
• CPC Class Codes: F21K 9/64 using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
• CPC Class Codes: F21K 9/65 specially adapted for changing the characteristics or the distribution of the light, e.g. by adjustment of parts
• CPC Class Codes: F21V 14/02 by movement of light sources in vehicle head lamps F21S41/657
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 6/001 the light being emitted along at least a portion of the lateral surface of the fibre

Abstract

A lighting system includes a helical light-transmitting fiber and an LED. The helical light-transmitting fiber is doped with a first wavelength converting material and defines a helical axis. The LED has a light-emitting portion for emitting light of a first color. The LED is aligned axially with the first helical fiber such that a portion of any light emitted by the LED will pass through the open space between the turns of the first helical fiber and a portion of any light emitted by the LED will be received by the first helical fiber and converted to light of a second color. Adjustment of the compression of the helical fiber will adjust the mixture of colors in the light emitted by the system. Further, the relatively small cross-sectional area of the fiber serves to lessen any dye migration in the fiber.

Claims

1. A lighting system comprising:

a first helical light-transmitting fiber formed in the shape of a helix, said first helical fiber being doped with a first wavelength converting material, said first helical fiber defining a helical axis; and

a light-emitting diode (LED) having a light-emitting portion for emitting light of a first color, said LED aligned axially with said first helical fiber, such that a portion of any light emitted by said LED will pass through the open space between the turns of said first helical fiber and a portion of any light emitted by said LED will be received by said first helical fiber and converted to light of a second color.

2. The lighting system of claim 1, wherein said first helical fiber further defines a cylindrical interior space, wherein said LED is a side-emitting LED having a light-emitting portion, and wherein said LED light-emitting portion is positioned within said first helical fiber cylindrical interior space.

3. The lighting system of claim 2, further having a cup-shaped light-collecting and mixing element having a side wall, a closed end, an open end and an interior area and being aligned axially with said first helical fiber such that said LED light-emitting portion and said first helical fiber are received within said light-collecting and mixing element interior area, whereby said light-collecting and mixing element collects and mixes both the light of a first color and the light of a second color, and directs the mixed light out the open end.

4. The lighting system of claim 3, further comprising a means of adjusting the compression of said first helical fiber for adjusting the amount of open space between the turns of said first helical fiber, thereby changing the percentages of the light of the first color and the light of the second color that are emitted by the lighting system.

5. The lighting system of claim 4, wherein said side-emitting LED further has a base portion for providing for mechanical and electrical connection of said side-emitting LED, and wherein said means of adjusting the compression of said first helical fiber includes a first separating element and a first plunger assembly, said first separating element separating said first plunger assembly from said LED base portion, said first helical fiber positioned between said first plunger assembly and said LED base portion.

6. The lighting system of claim 5, wherein said separating element is a light-transmitting tube, and wherein said plunger assembly includes a threaded shaft and a threaded shaft-receiving nut, said LED base portion connected at one end of said light-transmitting tube, said threaded shaft-receiving nut connected at the other end of said light-transmitting tube, said first helical fiber positioned in the interior of the light-transmitting tube, said threaded shaft rotationally received in said threaded shaft-receiving nut, one end of said shaft adjacent one end of said first helical fiber such that rotation of said threaded shaft will adjust the compression of said first helical fiber and the open space between the turns of said first helical fiber.

7. The lighting system of claim 6, further having a light-transmitting element positioned around an outer portion of the light-transmitting tube, said light-transmitting element doped with a second wavelength converting material.

8. The lighting system of claim 6, further having a light-reflecting element positioned around a portion of the interior surface of the light-collecting and mixing element, said light-reflecting element containing a second wavelength converting material.

9. The lighting system of claim 1, further having a second helical fiber having a diameter that is larger than the diameter of said first helical fiber, said second helical fiber positioned around and aligned axially with said first helical fiber, said second helical fiber being doped with a second wavelength converting material, such that a portion of any light emitted by said LED will pass through the open spaces between the turns of said second helical fiber, and a portion of any light emitted by said side-emitting LED will be received by said second helical fiber and converted to light of a third color.

10. The lighting system of claim 9, wherein said first helical fiber further defines a cylindrical interior space, wherein said LED is a side-emitting LED having a light-emitting portion, and wherein said LED light-emitting portion is positioned within said first helical fiber cylindrical interior space.

11. The lighting system of claim 10, further having a cup-shaped light-collecting and mixing element having a side wall, a closed end, an open end and an interior area and being aligned axially with said first helical fiber such that said LED light-emitting portion, said first helical fiber, and said second helical fiber are received within said light-collecting and mixing element interior area, whereby said light-collecting and mixing element collects and mixes both the light of a first color, the light of a second color, and the light of a third color, and directs the mixed light out the open end.

12. The lighting system of claim 11, further comprising a means of adjusting the compression of said first helical fiber, and a means of adjusting the compression of said second helical fiber, for adjusting the amount of open space between the turns of said first helical fiber and the amount of open space between the turns of said second helical fiber, thereby changing the percentages of the light of the first color, the light of the second color, and the light of the third color emitted by the system.

13. The lighting system of claim 12,

wherein said side-emitting LED further has a base portion for providing mechanical and electrical connection of said side-emitting LED,

wherein said means of adjusting the compression of said first helical fiber includes a first light-transmitting tube and a cylindrical plunger slidingly received within said first light-transmitting tube, said first light-transmitting tube positioned between said first helical fiber and said second helical fiber, said first helical fiber positioned between said LED base portion and said cylindrical plunger, and

wherein said means of adjusting the compression of said second helical fiber includes a second light-transmitting tube and a tubular plunger slidingly received within said second light-transmitting tube, said second light-transmitting tube positioned around said second helical fiber, said second helical fiber positioned between said LED base portion and said tubular plunger.

14. The lighting system of claim 13, wherein said tubular plunger has a longitudinal slot for allowing support structure to extend between said second light-transmitting tube and said first light-transmitting tube in order to hold said first light-transmitting tube in a fixed position.

15. The lighting system of claim 1, further having:

a toroidal light-transmitting member having optical waveguide and light-scattering characteristics, and positioned coaxial with said first helical fiber; and

a light-directing housing for guiding light from said LED and said first helical fiber into said light-transmitting member, such that said toroidal light-transmitting member will emit light having a substantially uniform intensity or brightness for simulating neon lighting in the shape of a toroid.

16. The lighting system of claim 15, wherein said light-directing housing has:

a disk-shaped top reflector member covering a top portion of an opening defined by the toroidal light-transmitting member; and

a ring-shaped bottom reflector member covering a bottom portion of said opening defined by said toroidal light-transmitting member, said LED being received in an opening defined by said ring-shaped bottom reflector member.

17. The lighting system of claim 16, wherein said top reflector member is flexible for adjusting the compression of said first helical fiber.

18. The lighting system of claim 1, further comprising:

a light-transmitting rod positioned such that at least a portion of said light-transmitting rod is inside of said first helical fiber, said light-transmitting rod having a proximate end and a distal end; and

a reflector capping said distal end of said light-transmitting rod;

wherein said LED is a top-emitting LED positioned to emit light into said proximate end of said light-transmitting rod.

19. The lighting system of claim 18, wherein said light-transmitting rod is made of a light-scattering material for optically coupling said first helical fiber to said light-transmitting rod.

20. The lighting system of claim 18, further having:

a substantially clear outer sheath encasing said light-transmitting rod and said first helical fiber; and

index matching fluid filling the void between said outer sheath and said light-transmitting rod for optically coupling said first helical fiber to said light-transmitting rod.

21. The lighting system of claim 18, wherein said light-transmitting rod is bulb-shaped.

22. The lighting system of claim 1, further comprising:

a light-transmitting tube positioned such that at least a portion of said light-transmitting tube is inside of said first helical fiber;

a formed reflector inside of said tube to direct light out the sides of said tube; and

and a means of adjusting the compression of said first helical fiber for adjusting the amount of open space between the turns of said first helical fiber, thereby changing the percentages of the light of the first color and the light of the second color that are emitted by the lighting system.

23. The lighting system of claim 22, wherein said means of adjusting the compression of said first helical fiber is a solenoid.

24. The lighting system of claim 22, further comprising a second helical light-transmitting fiber doped with a second wavelength converting material and a third helical light-transmitting fiber doped with a third wavelength converting material, said first helical fiber, second helical fiber, and third helical fiber being wound in parallel around said light-transmitting tube.

25. The lighting system of claim 22, further comprising a second helical light-transmitting fiber doped with a second wavelength converting material and a third helical light-transmitting fiber doped with a third wavelength converting material, said first helical fiber, second helical fiber, and third helical fiber being wound in separate sections around said light-transmitting tube.

26. The lighting system of claim 1, wherein said LED has a batwing radiation pattern having a uniform central region around the radiation axis of said LED, wherein said first helical fiber is formed in the shape of a substantially dome-shaped helix having an open top corresponding to said LED radiation pattern uniform central region, and further having an end-cap sized to have a circular edge corresponding to said first helical fiber open top and positioned such that said edge intersects said uniform radiation intensity pattern of said LED, said diameter of said first helical fiber selected such that there is less than a ten percent change in relative intensity at any point in said first helical fiber.

27. The lighting system of claim 1, further having a light-transmitting rod encasing said first helical fiber, said light-transmitting rod and said first helical fiber aligned co-axially, said light-transmitting rod having a proximate end, wherein said LED is a top-emitting LED positioned to emit light into said proximate end of said light-transmitting rod.

28. The lighting system of claim 27, wherein said light-transmitting rod further has a distal end having a light-reflecting coating for reflecting light back into said light-transmitting rod.