Foldable nucleus replacement device

• US 20070010889A1
• Filed: 07/06/2005
• Published: 01/11/2007
• Est. Priority Date: 07/06/2005
• Status: Abandoned Application

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Inventors: Francis, Tom
• Application Number:
  US11/174,617
• Publication Number:
  US 20070010889A1
• Time in Patent Office: Days
• US Class Current: 623/17.160
• CPC Class Codes: A61F 2/30734 Modular inserts, sleeves or augments, e.g. placed on proximal part of stem for fixation purposes or wedges for bridging a bone defect
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2002/2817 Bone stimulation by chemical reactions or by osteogenic or biological products for enhancing ossification, e.g. by bone morphogenetic or morphogenic proteins [BMP] or by transforming growth factors [TGF]
• CPC Class Codes: A61F 2002/30014 differing in elasticity, stiffness or compressibility
• CPC Class Codes: A61F 2002/30092 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2002/30136 undulated or wavy, e.g. serpentine-shaped or zigzag-shaped
• CPC Class Codes: A61F 2002/30462 retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30594 slotted, e.g. radial or meridian slot ending in a polar aperture, non-polar slots, horizontal or arcuate slots
• CPC Class Codes: A61F 2002/30677 Means for introducing or releasing pharmaceutical products, e.g. antibiotics, into the body
• CPC Class Codes: A61F 2002/3082 Grooves
• CPC Class Codes: A61F 2002/30906 shot- sand- or grit-blasted
• CPC Class Codes: A61F 2002/30919 Sleeves
• CPC Class Codes: A61F 2002/30925 etched
• CPC Class Codes: A61F 2002/4415 elements of the prosthesis being arranged in a chain like manner
• CPC Class Codes: A61F 2002/444 for replacing the nucleus pulposus
• CPC Class Codes: A61F 2002/4495 having a fabric structure, e.g. made from wires or fibres
• CPC Class Codes: A61F 2210/0014 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2220/0075 sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2230/0004 Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2250/0029 : differing in bending or flexure capacity

Abstract

Embodiments include a foldable nucleus replacement device comprising a body capable of folding upon itself more than twice at pre-determined folds. Each fold in the device may define an inner surface and an outer surface. The body of the device also may be capable of unfolding to an approximately linear state before implantation, and returning to its folded, non-linear state after implantation. In this way, the foldable nucleus replacement device may be unfolded to its approximately linear state having a smaller cross section for implantation, and then return to its folded, non-linear state to function as a nucleus replacement after implantation. Additionally, embodiments include a method for replacing at least a portion of an intervertebral disc nucleus using foldable nucleus replacement devices such as those disclosed herein.

Claims

1. A foldable nucleus replacement device comprising a body capable of folding upon itself more than twice at pre-determined folds, each fold defining an inner surface and an outer surface;

wherein the body also is capable of unfolding to an approximately linear state before implantation, and returning to its folded, non-linear state after implantation.

2. The device of claim 1, wherein the folded, non-linear state corresponds to a relaxed state, and the approximately linear state corresponds to a less relaxed state.

3. The device of claim 1, wherein the body is capable of folding on itself seven times.

4. The device of claim 1, further comprising an indent or cutout positioned on the inner surface of each fold.

5. The device of claim 1, further comprising an indent or groove positioned on the outer surface of each fold.

6. The device of claim 1, wherein the nucleus replacement device assumes an oval-like shape when it is in a fully folded, non-linear state.

7. The device of claim 1, wherein the body, in its folded, non-linear state, defines a top surface and a bottom surface;

and wherein the top surface and bottom surface each individually has a shape that is selected from flat and convex.

8. The device of claim 1, further comprising at least one reinforcing member secured to or embedded in the body.

9. The device of claim 8, wherein the reinforcing member is selected from the group consisting of a supporting jacket, a supporting band, and fibers embedded in the body.

10. The device of claim 1, further comprising at least one pharmacological agent dispersed within the body.

11. The device of claim 1, further comprising at least one pharmacological agent coated on the surface of the body.

12. The device of claim 1, further comprising a resorbable shell encasing the body.

13. The device of claim 12, wherein the resorbable shell is formed in vivo.

14. The device of claim 12, wherein the resorbable shell comprises a material selected from the group consisting of fibrin, albumin, gelatin, collagen, elastin, silk, demineralized bone matrix, polyethylene oxide, polyethylene glycol, polyvinyl alcohol, polypropylene fumarate, and mixtures and combinations thereof.

15. The device of claim 12, further comprising at least one pharmacological agent dispersed within the resorbable shell.

16. The device of claim 1, further comprising at least one surface modification of the body.

17. The device of claim 16, wherein the surface modification is selected from the group consisting of microtexturization and the attachment of reactive chemical groups to the body.

18. The device of claim 1, wherein the body comprises a material selected from the group consisting of hydrogels, elastomers, thermosetting polymers, thermoplastic polymers, and thermoplastic elastomers.

19. A method for replacing at least a portion of an intervertebral disc nucleus, comprising:

providing a foldable nucleus replacement device as in claim 1;

unfolding the foldable nucleus replacement device to an approximately linear state;

inserting the unfolded foldable nucleus replacement device into an intervertebral disc space; and

allowing the nucleus replacement device to re-fold during insertion.

20. The method of claim 19, further comprising contacting the foldable nucleus replacement device with a resorbable polymer following insertion into the intervertebral disc space.

21. The method of claim 19, further comprising surgically evacuating at least a portion of the nucleus pulposus material and any free disc fragments from the intervertebral disc space prior to inserting the unfolded foldable nucleus replacement device.

22. The method of claim 19, further comprising measuring the volume of the intervertebral disc space prior to inserting the unfolded nucleus replacement device.

23. The method of claim 19, wherein inserting the unfolded nucleus replacement device is carried out by minimally invasive surgical techniques.

24. The method of claim 19, wherein inserting the unfolded nucleus replacement device is carried out by minimal access surgical techniques.

25. The method of claim 19, wherein the unfolded nucleus replacement device is inserted through an incision or a defect in the annulus.