Method of letting a sufficient quantity of light pass through each of apertures for entry of backlight
First Claim
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1. A micro-lens array for a liquid crystal display (LCD) panel having apertures for entry of backlight, the micro-lens array comprising:
- a transparent base; and
micro-lenses of a resin on the base, the base and each of the micro-lenses having a surface energy difference falling in a predetermined range, wherein the shape of each of the micro-lenses is such that collimated light substantially orthogonally incident to each of the micro-lens is compressed into a tight beam to enter one of the apertures.
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Abstract
A liquid crystal display (LCD) panel has apertures for entry of backlight. A micro-lens array comprises micro-lenses of a resin on a transparent base. The base and each of the micro-lenses have a surface energy difference falling in or constrained to a predetermined range. The shape of each of the micro-lenses is such that collimated light substantially orthogonally incident to each of the micro-lens is compressed into a tight beam to enter one of the apertures.
22 Citations
19 Claims
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1. A micro-lens array for a liquid crystal display (LCD) panel having apertures for entry of backlight, the micro-lens array comprising:
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a transparent base; and
micro-lenses of a resin on the base, the base and each of the micro-lenses having a surface energy difference falling in a predetermined range, wherein the shape of each of the micro-lenses is such that collimated light substantially orthogonally incident to each of the micro-lens is compressed into a tight beam to enter one of the apertures. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. A method of letting a sufficient quantity of light pass through each of apertures for entry of backlight to liquid crystal (LC) of a liquid crystal display (LCD) panel, the method comprising:
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utilizing an inkjet head to deposit droplets of a liquid resin composition on a transparent base in alignment with the apertures;
constraining a surface energy difference between each of the droplet and the base to a predetermined range;
utilizing the surface energy difference to let the droplets grow into micro-lenses having a shape;
curing the micro-lenses to keep the shape such that collimated light substantially orthogonally incident to each of the micro-lenses is compressed into a tight beam to enter one of the apertures; and
exposing the base bearing the micro-lenses to backlight. - View Dependent Claims (9, 10, 11, 12, 13)
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14. A system for letting a sufficient quantity of light pass through each of apertures for entry of backlight to liquid crystal (LC) of a liquid crystal display (LCD) panel, the system comprising:
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an inkjet head configured to deposit droplets of a liquid resin composition on a transparent base in alignment with the apertures;
means for utilizing a surface energy difference constrained to a predetermined range to let the droplets grow into micro-lenses having a shape;
an unit configured to cure the micro-lenses to keep the shape such that collimated light substantially orthogonally incident to each of the micro-lenses is compressed into a tight beam to enter one of the apertures; and
means for exposing the base bearing the micro-lenses to backlight. - View Dependent Claims (15, 16, 17, 18)
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19. A micro-lens fabrication apparatus, comprising:
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a liquid crystal display (LCD) panel having apertures for entry of backlight and a transparent base, the apertures being arranged in rows and in columns;
a holder on which the LCD panel is placed with the transparent base up;
a camera configured to pick up image of the apertures;
means for processing the picked up image of the apertures to determine a rotary angle through which the LCD panel should rotate to come to an accurately oriented position in which the columns of the apertures extend in the x direction and providing a control signal indicative of the determined rotary angle;
means for rotating the holder and the LCD panel through the determined rotary angle to the accurately oriented position in response to the control signal indicative of the determined rotary angle;
an inkjet head having a plurality of nozzles, the inkjet head having a home position and various inclined position;
a tank containing liquid resin composition;
means for bringing the inkjet head to a selected one of the various inclined position in which the plurality of nozzles are in alignment with at least some of the columns of the apertures, respectively;
means for moving the LCD panel in the x direction;
an inkjet controller configured to control discharge of the liquid resin composition via the nozzles to deposit droplets of the liquid resin composition on the transparent base, each in alignment with one of the apertures; and
means for curing the deposited droplets to make micro-lenses.
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Specification