POSITIONING STRUCTURE BETWEEN PARTS OF DIFFERENT MATERIALS, AND ASSEMBLY STRUCTURE OF MOTOR

• US 20070022597A1
• Filed: 07/24/2006
• Published: 02/01/2007
• Est. Priority Date: 07/28/2005
• Status: Active Grant

• Current Assignee: Nidec Servo Corporation (Nidec Corporation)
• Original Assignee: Japan Servo Co., Ltd. (Nidec Corporation)
• Inventors: Rokunohe, Junji, Shimura, Ayako, Kanamori, Naoyuki
• Granted Patent: US 7,843,091 B2
• Time in Patent Office: Days
• US Class Current: 29/596
• CPC Class Codes: H02K 1/145 having an annular coil, e.g. of the claw-pole type
• CPC Class Codes: H02K 3/325 for windings on salient poles, such as claw-shaped poles
• CPC Class Codes: H02K 5/08 Insulating casings
• CPC Class Codes: H02K 5/163 radially supporting the rotary shaft at only one end of the rotor H02K5/165, H02K5/167, H02K5/173 take precedence
• CPC Class Codes: H02K 7/116 with gears
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine

Abstract

A first part formed of a first material is positioned to a second part formed of a second material, which is different from the first material in degree of modification due to environmental variation, by contacting surfaces of the first and second parts. At least three projections are formed on the contact surface of the first part along a circle whose center is coincident with a reference point. Grooves are formed on the contact surface of the second part so that the respective projections are fitted therein and that have wall surfaces to which the projections can contact at the inner and outer sides of the projections. The width of the grooves is determined so that the projections contact the inner or outer wall surface of the grooves even when the first and second parts deform in different degrees due to environmental variation.

Claims

1. A positioning structure between parts of different materials that positions a first part formed of a first material to a second part formed of a second material, which is different from said first material in degree of modification due to environmental variation, by contacting surfaces of said first and second parts, comprising:

at least three projections that are formed on the contact surface of said first part at nearly equal angular intervals along a circle whose center is coincident with a reference point, which is defined as a point where the relative position between said first and second parts does not change even if environment varies, and

grooves that are formed on the contact surface of said second part so that the respective projections are fitted therein and that have wall surfaces to which said projections can contact at the inner and outer sides of said projections when viewed from said reference point,

wherein the width of said grooves is determined so that said projections contact the inner or outer wall surface of said grooves even when said first and second parts deform indifferent degrees due to environmental variation, and

wherein said first and second parts are positioned by contacting the surfaces thereof while fitting said projections into said grooves.

2. The positioning structure between parts of different materials according to claim 1, wherein said first material is metal and that said second material is resin.

3. The positioning structure between parts of different materials according to claim 1 or 2, wherein said first part is a cover member for supporting a rotation shaft of a motor and that said second part is a stator assembly that constitutes a stator of the motor.

4. An assembly structure of a motor that positions a cover member for supporting a rotation shaft of the motor to a stator assembly that constitutes a stator of the motor, by contacting surfaces thereof, comprising:

at least three projections that are formed on the contact surface of said cover member, which is made of metal, at nearly equal angular intervals along a circle whose center is coincident with a reference point that is defined as the center of said rotation shaft, and

grooves that are formed on said contact surface, which is made of resin, of said stator assembly so that said respective projections are fitted therein and that have wall surfaces to which said projections can contact at the inner and outer sides of said projections when viewed from said reference point,

wherein the width of said grooves is determined so that said projections contact the inner or outer wall surface of said grooves even when said cover member and said stator assembly deform in different degrees due to environmental variation, and

wherein said cover member and said stator assembly are positioned by contacting the surfaces thereof while fitting said projections into said grooves.

5. A positioning structure between parts of different materials that positions a first part formed of a first material to a second part formed of a second material, which is different from said first material in degree of modification due to environmental variation, by inserting said second part into said first part, comprising:

a cylindrical projection that is formed on said first part along a circle whose center is coincident with a reference point, which is defined as a point where the relative position between said first and second parts does not change even if environment varies, and

a groove that is formed on said second part so that said projection is fitted therein and that has wall surfaces to which said projection can contact at the inner and outer sides of said groove when viewed from said reference point,

wherein the width of said groove is determined so that said projection contact the inner or outer wall surface of said grooves even when said first and second parts deform indifferent degrees due to environmental variation, and

wherein said first and second parts are positioned while fitting said projection into said groove.

6. The positioning structure between parts of different materials according to claim 5, wherein said first part is a metal-made hollow pipe and said second part is a resin-made gear, and

wherein the tip of said hollow pipe is inserted into said groove formed on said gear to position to each other.