Vial system and method for needle-less injector

• US 20070027428A1
• Filed: 06/15/2006
• Published: 02/01/2007
• Est. Priority Date: 05/03/2005
• Status: Abandoned Application

• Current Assignee: PharmaJet, Inc.
• Original Assignee: PharmaJet, Inc.
• Inventors: Bingham, John
• Application Number:
  US11/453,248
• Publication Number:
  US 20070027428A1
• Time in Patent Office: Days
• US Class Current: 604/72
• CPC Class Codes: A61J 1/201 having one piercing end
• CPC Class Codes: A61J 1/2051 having tap means, e.g. tap means activated by sliding
• CPC Class Codes: A61J 1/2096 Combination of a vial and a syringe for transferring or mixing their contents
• CPC Class Codes: A61M 2005/208 Release is possible only when device is pushed against the skin, e.g. using a trigger which is blocked or inactive when the device is not pushed against the skin
• CPC Class Codes: A61M 2005/2488 via rotation, e.g. threads or bayonet
• CPC Class Codes: A61M 2005/3114 Filling or refilling
• CPC Class Codes: A61M 2205/6081 Colour codes
• CPC Class Codes: A61M 5/002 Packages specially adapted therefor, e.g. for syringes or needles, kits for diabetics needle protection, e.g. caps, A61M5/3202; for sharps A61B50/3001
• CPC Class Codes: A61M 5/24 Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic ampoules or carpules A61J1/06
• CPC Class Codes: A61M 5/30 Syringes for injection by jet action, without needle, e.g. for use with replaceable ampoules or carpules
• CPC Class Codes: A61M 5/3134 characterised by constructional features of the distal end, i.e. end closest to the tip of the needle cannula
• CPC Class Codes: A61M 5/425 Protruding skin to facilitate piercing, e.g. vacuum cylinders, vein immobilising means

Abstract

A vial filling system for a needle-less injector, the system including an adaptor. The adaptor has a housing including a top and a side wall extending downwardly from the top. A recess is disposed in the side wall of the adaptor for receiving a vial. The vial has an inner cavity for receiving a liquid formulation. An inlet opening is located in the top of the adaptor, wherein when the vial is inserted into the recess the inlet opening is aligned with a nozzle of the vial. A needle extends from the top of the housing and in communication with the inlet opening. The needle is constructed and arranged to pierce a container of liquid formulation. A plunger is movably disposed within the cavity of vial for drawing the liquid formulation from the container into the cavity of the vial.

Claims

1. A vial filling system for a needle-less injector, the system comprising:

an adaptor, the adaptor having a housing including a top and a side wall extending downwardly from the top;

a recess disposed in the side wall of the adaptor for receiving a vial, the vial having an inner cavity;

an inlet opening located in the top of the adaptor, wherein when the vial is inserted into the recess the inlet opening is aligned with a nozzle of the vial;

a needle extending from the top of the housing in communication with the inlet opening, wherein the needle is constructed and arranged to pierce a container of liquid formulation; and

a plunger movably disposed within the cavity of vial for drawing the liquid formulation from the container into the cavity.

2. The filling system of claim 1, wherein the plunger has opposed ends, and further comprising a handle removably attached to one of the ends of the plunger.

3. The filling system of claim 1, wherein the adaptor includes an aperture in communication with the inlet opening.

4. The filling system of claim 3, wherein the vial has an installation ring located at one end thereof about the nozzle of the device, the installation ring being located within the aperture when the adaptor is positioned on the vial.

5. The filling system of claim 1, wherein the vial, adaptor and plunger are made of a plastic material.

6. The filling system of claim 5, wherein the vial is an injection molded polymer.

7. The filling system of claim 5, wherein the plunger is made of a polycarbonate material.

8. The filling system of claim 1, wherein the sidewall includes a lip extending inwardly from a bottom thereof.

9. The filling system of claim 8, wherein the lip includes an angled edge at each end to define the recess, the angled edges being constructed and arranged to mate with a shoulder of the vial to secure the adaptor on the vial.

10. A filling adaptor for a vial of a needless injector, the adaptor comprising:

a housing including a top and a side wall extending downwardly from the top;

a recess disposed in the side wall of the adaptor for receiving a vial;

an inlet opening located in the top of the adaptor, wherein when the vial is inserted into the recess the inlet opening is aligned with a nozzle of the vial; and

a needle extending from the top of the housing in communication with the inlet opening and the nozzle, wherein the needle is constructed and arranged to pierce a container of liquid formulation.

11. The adaptor of claim 10, wherein the adaptor is made of a plastic material.

12. The adaptor of claim 11, wherein the sidewall includes a lip extending inwardly from a bottom thereof.

13. The adaptor of claim 12, wherein the lip includes an angled edge at each end to define the recess, the angled edges being constructed and arranged to mate with a shoulder of the vial to secure the adaptor on the vial.

14. A method of filling a vial of a needless-injector device comprising the steps of:

providing a vial, the vial having opposed ends, one of the ends including a nozzle for receiving and ejecting liquid;

positioning a plunger within the other end of the vial;

providing an adaptor, the adaptor including a recess for receiving the nozzle end of the vial, an inlet opening and a needle in communication with the inlet opening;

positioning the adaptor on the nozzle end of the vial, wherein when the adaptor is positioned on the vial the nozzle, inlet opening and needle are in fluid communication;

piercing a source of liquid with the needle;

moving the plunger within the vial to draw the liquid from the source through the nozzle and into the vial; and

removing the adaptor from the vial.

15. The method of claim 14, wherein the plunger includes a handle removably attached at one end thereof and further comprising the step of snapping the handle off of the plunger after the vial has been filled with the liquid.