Powdery, water-soluble cationic polymer compositions, method for the production and use thereof

• US 20070032677A1
• Filed: 05/28/2004
• Published: 02/08/2007
• Est. Priority Date: 05/28/2004
• Status: Abandoned Application

• Current Assignee: Stockhausen GmbH
• Original Assignee: Stockhausen GmbH
• Inventors: Steiner, Norbert, Herth, Gregor, Benghozi, Eric, Kubiak, Bernd
• Application Number:
  US10/567,909
• Publication Number:
  US 20070032677A1
• Time in Patent Office: Days
• US Class Current: 560/205
• CPC Class Codes: C02F 1/56 Macromolecular compounds
• CPC Class Codes: C02F 11/147 using organic substances C02F11/148 takes precedence
• CPC Class Codes: C08F 265/02 on to polymers of acids, salts or anhydrides
• CPC Class Codes: C08F 265/10 on to polymers of amides or imides

Abstract

The invention relates to powdery, water-soluble cationic polymer compositions comprising at least two cationic polymer compositions comprising at least two cationic polymers having a different molecular weight. A first cationic polymer is formed in the presence of a second cationic polymer from monomer constituents in an aqueous solution according to the aqueous gel polymerization method. The invention also relates to the use of products in solid/liquid separation.

Claims

1. A powdery, water-soluble, cationic polymer composition comprising at least a first and a second cationic polymer, wherein the first and the second cationic polymers differ in molecular weight, wherein the first cationic polymer is formed by radical polymerization of its monomer constituents in the presence of the second cationic polymer in aqueous solution, wherein

the first and second cationic polymers comprise corresponding structural units, wherein

the polymerization of the first cationic polymer takes place in an aqueous solution of the second cationic polymer according to the method of adiabatic gel polymerization, and wherein

the ratio of the second to the first cationic polymer is from 0.01:

10 to 1;

3.

2. The composition to of claim 1, wherein the first cationic polymer has a weight-average molecular weight higher than 1 million.

4. The composition to of claim 1, wherein the first and the second cationic polymer are formed using cationic monomers selected from the group consisting of cationized esters of (meth)acrylic acid and cationized amides of (meth)acrylic acid, in each case comprising a quaternized N atom.

5. The composition of claim 1, wherein the first or the second cationic polymer is produced by copolymerization with further water-soluble monomers.

6. The composition to of claim 1, wherein the first cationic polymer has a lower cationic charge density than the second cationic polymer.

7. The composition of claim 1, wherein the first cationic polymer comprises 20 to 90 wt % of cationic monomers.

8. The composition of claim 1, wherein the second cationic polymer comprises 70 to 100 wt % of cationic monomers.

9. A method for producing the cationic polymer composition of claim 1, comprising, subjecting the first cationic polymer to radical polymerization by adiabatic gel polymerization of its monomer constituents in the presence of the second cationic polymer in an aqueous solution to form the cationic polymer composition, wherein the ratio of the second to the first cationic polymer is from 0.01:

10 to 1;

3,

wherein

the aqueous solution comprises cationic and nonionic monomers, wherein the second cationic polymer is prepared with a concentration of 10 to 60 wt % of the composition, wherein the start temperature for the polymerization is adjusted to a range of −

10°

C. to 25°

C., wherein oxygen is present and wherein the oxygen is purged by an inert gas,

wherein the polymerization reaction is exothermic, wherein the exothermic polymerization reaction of the monomers is started by addition of a polymerization initiator, wherein heating of the polymerization mixture takes place with formation of a polymer gel up to its maximum temperature and

wherein, after the maximum temperature has been reached, the polymer gel is subjected to mechanical size reduction and to drying.

10. The method of claim 9, wherein the start temperature of polymerization is adjusted to a range of 0°

C. to 15°

C.

11. The method to of claim 9, wherein the concentration of the aqueous solution of monomers and the second cationic polymer is 15 to 50 wt % of the composition.

12. The method to of claim 9, wherein the polymerization initiator comprises a redox system or a system that can be activated by UV radiation.

13. The method to of claim 9, wherein the polymerization is carried out on a polymerization belt.

14. The method to of claim 9, wherein after size reduction, the drying of the aqueous polymer gel is conducted at temperatures of 80°

C. to 120°

C. to thus obtain a moisture content of less than or equal to 12%.

15. A method of separating a solid from a liquid, comprising separating the solid from the liquid with the cationic polymer composition of claim 1.

16. A method for purifying wastewater or conditioning potable water, comprising purifying the wastewater or conditioning the potable water with the cationic polymer composition of claim 1.

17. A method of manufacturing paper comprising manufacturing the paper with the cationic polymer composition of claim 1.

18. The composition of claim 2, wherein the first cationic polymer has a lower cationic charge density than the second cationic polymer.

20. The composition of claim 4, wherein the first cationic polymer has a lower cationic charge density than the second cationic polymer.

3. The composition of to claim, wherein the second cationic polymer has a weight-average molecular weight lower than 1 million.

19. The composition of claim 3, wherein the first cationic polymer has a lower cationic charge density than the second cationic polymer.