Busbar system

• US 20070042625A1
• Filed: 09/09/2003
• Published: 02/22/2007
• Est. Priority Date: 09/09/2003
• Status: Abandoned Application

• Current Assignee: Hansjorg Hauer, Reinhard Otto
• Original Assignee: Hansjorg Hauer, Reinhard Otto
• Inventors: Otto, Reinhard, Hauer, Hansjorg
• Application Number:
  US10/570,756
• Publication Number:
  US 20070042625A1
• Time in Patent Office: Days
• US Class Current: 439/212
• CPC Class Codes: H01R 25/14 Rails or bus-bars constructed so that the counterparts can be connected thereto at any point along their length supporting elements for lighting devices, displaceable along guiding elements and making electrical contact with conductors running along the guiding elements F21V21/35
• CPC Class Codes: H01R 25/142 Their counterparts

Abstract

A busbar element for electrical installations, particularly placed in buildings or the like or for incorporation in wall elements of buildings or the like, consisting of a substantially U-shaped profiled section (1) whose lateral limbs (2) are optionally provided with fixing devices for a cover (5) for said busbar (S) element, optionally comprising a retaining profiled section which can be attached on the rear side thereof with an additional U-shaped profiled (K) section, also comprising connecting chambers, connecting recesses and/or connecting ribs for connection to busbar elements or intermediate parts.

A system with of a plurality of electric circuits which can be rapidly and simply installed with space requirements as low as possible and with a minimal effort, which can be adapted and changed to the changing requirements of the user relative to output adapters and/or functional adapters whereby said system is provided with as least one active conductor (14) on at least one of the inner sides of the profiled section (1) and optionally a ground connector (14a) extending in longitudinal direction of said U-shaped profiled section (1) and whereby a retaining profiled section (16) extends in longitudinal direction on the inner side of said U-shaped profiled section.

At least one pair of active conductors (14) extends along both sides of the retaining profiled section (16) since special the focus is to be on the secure attachment of additional components.

Claims

1. A busbar element for electrical installations, particularly placed in buildings or the like or for incorporation in wall elements of buildings or the like, consisting of a substantially U-shaped profiled section (1) whose lateral limbs (2) are optionally provided with fixing devices for a cover (5) for said busbar (S) element, optionally comprising a retaining profiled section which can be attached on the rear side thereof with an additional U-shaped profiled (K) section, also comprising connecting chambers, connecting recesses and/or connecting ribs for connection to busbar elements or intermediate parts, wherein at least one active conductor (14) on at least one of the inner sides of the profiled section (1) and optionally a ground connector (14a) extend in longitudinal direction of said U-shaped profiled section (1) and wherein a retaining profiled section (16) extends in longitudinal direction on the inner side of said U-shaped profiled section (1), at least one pair of active conductors (14) extending along both sides of said retaining profiled section (16).

2. A busbar element according to claim 1, wherein an open hollow-rail-type retaining profile (16) is provided.

3. A busbar element according to claim 1, wherein a hammerhead type retaining profile is provided along the inner side of the U-shaped profiled section (1).

4. A busbar element according to claim 1, wherein at least a few pairs of active conductors (14) run on or in sub profile sections (22) which can be inserted in corresponding receiving pieces (20) on the inner side of the U-shaped profiled section (1).

5. A busbar element according to claim 1, wherein the retaining profiled section (16) is arranged essentially on the bottom of the U-shaped profile (1).

6. A busbar element according to claim 1, wherein the conducting track provided as a protective ground conductor (14a) runs in or on the retaining profiled section (16) in longitudinal direction of the U-shaped profile (1).

7. A busbar element according to claim 1, wherein the conducting tracks of the active conductors (14, 14a) are arranged along the bottom or the side of the U-shaped profiled section (1) or along the flat or wedge-shaped ribs (15) projecting from the bottom of the sub profile section (22) and extending in longitudinal direction of the U profiled section whereby said conductors are arranged on the side of said ribs.

8. A busbar element according to claim 1, wherein several separate conducting tracks (14b) project from the bottom or the sides of the U-shaped profiled section (1) or they are arranged on the rib (25) which are extending in longitudinal direction of the U-shaped profile and are projecting from the bottom of the sub profile section (22).

9. A busbar element according to claim 8, wherein the conducting tracks (14b) on the rib (25) are designed as flat lines or profiled lines which are made to cooperate with the electric female plugs having spring contacts/spring clamps or insulation displacement contacts.

10. A busbar element according to claim 1, wherein the conducting tracks (14, 14a, 14b) lie at least partially bare.

11. A busbar element according to claim 1, wherein the conducting tracks (14, 14a, 14b) are covered with an electrically insulating layer.

12. A busbar element according to claim 1, wherein ribs (13) are provided extending in longitudinal direction of the U-shaped profiled (1) section and projecting from bottom of said sub profile section (22) or lying between the conducting tracks (14, 14a) projecting from the bottom or the sides of said U-shaped profile (1).

13. A busbar element according to claim 1, wherein a retaining profiled section (9) is provided on the rear side of the U-shaped profiled (1) section serving as a part of a hinge arrangement (9, 10) for an optional additional U-shaped profiled section (K).

14. A busbar element according to claim 1, wherein additional cable ducts or functional ducts are formed on the sides of the U-shaped profiled section or are formed by means of dividing ribs (3) extending between the pairs of active conductors in longitudinal direction of said U-shaped profiled section.

15. A connecting unit for busbar elements according to claim 1, wherein at least two track plugs (28) interconnected by at least two flexible conductor sections (29a) whereby said track plugs make contact with at least one conducting track (14) of one of the respective bordering busbar elements (S).

16. A connecting unit according to claim 15, wherein the female track plug (28) consists of a module link (18) having plug in contact elements (17) with associated contact retainers for the conducting tracks (14) whereby the contact elements (17) on the side of the track plug facing the conducting track of the busbar element are projecting in such a manner past the module link (18) as well as past the contact retainer, which are essentially flush with the frame, so that said contact elements contact the conducting track (14) when the track plug (28) is inserted.

17. A connecting unit according to claim 16, wherein the contact elements (17) with their associated contact retainers are provided in pairs for the functional conductor pairs as a duplex module.

18. A connecting unit according to claim 16, wherein the contact elements (17) for the protective ground conductor together with their associated contact retainers is made as a single module.

19. A connecting unit according to claim 15, wherein fixedly arranged conducting parts are provided parallel to the conducting tracks of the busbar elements in a contacting part facing away from the side of the track plugs (28) on the conducting tracks (14, 14a) of said busbar elements (S) whereby said conducting parts make contact, on the one hand, with the contact elements, and with the flexible conductor sections, on the other hand.

20. A connecting unit according to claim 15, wherein the contact elements (17) are designed as bridges with contacting spring blades (40) molded to both sides of said bridge whereby said spring blades (40) are provided with straight or angled transition pieces which press against the intermediate ribs of the busbar element in the plugged in position of the track plug or whereby said spring blades are designed as insulation displacement contacts.

21. A connecting unit for busbar elements according to claim 1, wherein said connecting unit consists of a plug strip with integrated in line connectors.

22. A connecting unit according to claim 21, wherein contact elements (17) are provided for the conductors in the form of coaxial tube-shaped or hollow-shaped, thin, double sided insulating displacement contacts having axis parallel contact pieces angled toward the inside in form of blades.

23. A connecting unit according to claim 21, wherein contact elements (17) are provided in the form of coaxial tube-shaped or hollow-shaped, thin, double sided, spring loaded clamping connection pieces with contact spring blades oriented toward the inside.

24. A connecting unit for busbar elements according to claim 1, wherein a connecting unit is provided having mounting pieces (49) for the ends of the busbar elements (S) which engage at least in semi circular guide paths (51a) an upper and lower guide disks (51), which are spaced apart, and whereby the flexible conducting sections (29) are guided through the free space between said guide disks (51).

25. A connecting unit according to claim 24, wherein one or several blades (52) can be inserted into the guides of the guide disk (51) in the area of the free space between the mounting pieces (49) and the busbar elements (S).

26. A cover plate for busbar elements according to claim 1, wherein profiled sections are arranged extending on the inner side of the U-shaped profiled section (1) in longitudinal direction to receive butt joint facings.

27. A cover plate according to claim 26, wherein provided tapered sections and/or snap on profiled sections (4) and/or snap on hooks are formed on the lateral edges which engage specially designed longitudinal profiles in the busbar elements (S), under formation of a gap between the cover plate (5, 7) and the busbar elements (S) on at least one longitudinal side.

28. A butt joint facing for cover plates according to claim 26, wherein longitudinal ribs are provided in one profiled section (5a) supported by the U-shaped profiled section (1) or the sub profile sections (22) whereby snap on longitudinal ribs (5b) are provided in the receiving parts of the cover plate.

29. A functional unit for busbar elements according to claim 1, wherein said functional unit has at least one adapter plate for the optionally detachable receiving parts of conventional functional inserts (B), such as, for example, female plugs, switch elements, outgoing cables, sensor elements, indicator or display elements, as well as a track plug (28) and a locking element (19).

30. A functional unit according to claim 29, wherein said functional unit is provided with a track plug (28) designed as described above whereby the flexible conductor sections (29) are connected to the contacts of the functional insert (B).

31. A functional unit according to claim 30, wherein rigid conducting tracks (29) connect the contact elements (17) of the track plug with the contacts of the functional insert (B) in place of flexible conductors.

32. A functional unit according to claim 31, wherein fixedly arranged conductor sections are provided in the track plug (28) on the side facing away from the conducting tracks (14, 14a) of the busbar elements (S) for all electric circuits whereby said conductor sections are oriented parallel to the conducting track of the busbar element and whereby said conductor sections make contact with the contact elements (17) in the selected electric circuit, on the one hand, and whereby said conductor sections are connected to one another through series switching or parallel switching in the way of the conducting track, on the other hand, and whereby the conductor sections are connected to the functional inserts (B) and to the contact elements.

33. A functional unit according to claim 29, wherein at least one boring (32) is provided in the adapter plate and optionally also in the functional insert (F) whereby said boring extends through the adapter plate, optionally through the functional insert, and normally through the bottom or the front side of the retaining profiled section (16) of the busbar element and exactly above said retaining profiled section (16).

34. A functional unit according to claim 29, wherein at least one conducting surface is provided on the adapter plate on the side facing the functional insert (B), whereby said conducting surface is bow-shaped about a center axis and extends at least along a quarter of a circle about this center axis, whereby the rear side of the functional insert facing the adapter plate is provided with at least one respective contact surface per contact surface of the adapter plate.

35. A functional unit according to claim 34, wherein that the front side of the adapter plate is provided with a receiving part for conventional plugs or other functional inserts and part of a guide structure is provided on the side of the adapter plate having contact surfaces, which is preferably a closed circular structure, and whereby the counter piece of the guide structure of the adapter plate is provided on the side of the functional unit facing said adapter plate.

36. A functional unit according to claim 34, wherein a boring leading to the retaining profiled section (16) extends through the adapter plate and the functional unit (B) whose center coincides with the center axis of the contact surfaces and the guide structures.

43. A busbar element according to claim 1, wherein the busbar element or a profiled section receiving said element is provided with a guiding profiled section (53) for a cable feeding device.

37. A locking unit to be inserted into the boring of the adapter plate or possibly into the functional insert (B) comprising a retaining structure which cooperates with the retaining profiled section (16) and which can be inserted into said retaining profiled section or encompasses its end section.

38. A locking unit according to claim 37, including two central symmetrically arranged snap on wedges (45) on two parallel spring loaded lugs (46) preventing twisting whereby said snap on wedges engage the lateral strips of the retaining profiled section (16) of the busbar element (S) or encompass the head of the retaining profiled section.

39. A locking unit according to claim 38, wherein said snap on wedges (45) are designed to be at a distance apart from the upper end and the lower end of the lugs (46) which prevent twisting.

40. A locking unit according to claim 37, including a radially widened head (19a) at two opposing sides of its end which can be inserted in the retaining profiled section (16).

41. A locking unit according to claim 37, wherein spreadable side pieces (41) are provided on the end of said locking element which can be inserted into the retaining profiled section (16) whereby said side pieces engage the retaining profiled section (16) in the spread position or whereby they create a friction contact with the side wall of the retaining profiled section (16).

42. A locking unit according to claim 37, wherein the spreadable side pieces (41) of the locking element (19) are elastically biased toward the outside about an axis that is normally oriented along the longitudinal axis of the locking element (19) whereby an actuation element is provided which can be inserted into the end of the retaining profiled section (16) which is movable in its longitudinal direction and whereby said actuation element (42) has lateral extensions (42b) of constant length which engage the side pieces at least partially.

44. A busbar element according to claim 37, wherein the cable feeding device comprises a slide (54) that can be inserted into the guide profiled section (53) and moved by sliding in longitudinal direction therein having a clamping device (55) for at least one cable whereby said slide is attached or can be attached on a feeder band (56).

45. A busbar element according to claim 38, wherein said feeder band (56) is designed in the form of a toothed belt whereby a powered driving pulley (57) designed complimentary thereto can be brought into contact with the feeder band (56) at least periodically.

46. A busbar element according to claim 39, wherein the driving pulley (57) is fastened to a frame which can be periodically coupled to the profiled section receiving the busbar element or to the frame (58) that can be coupled to the busbar element, whereby the driving pulley (57) can be preferably coupled detachably to an external driving device (59).