Bone and cartilage implant delivery device

• US 20070043376A1
• Filed: 12/02/2005
• Published: 02/22/2007
• Est. Priority Date: 02/21/2003
• Status: Abandoned Application

• Current Assignee: OsteoBiologics Inc. (Smith & Nephew PLC)
• Original Assignee: OsteoBiologics Inc. (Smith & Nephew PLC)
• Inventors: Niederauer, Mark, Dinger, Fred, Leatherbury, Neil, Blandford, Joseph
• Application Number:
  US11/292,807
• Publication Number:
  US 20070043376A1
• Time in Patent Office: Days
• US Class Current: 606/99
• CPC Class Codes: A61B 17/1635 for grafts, harvesting or transplants
• CPC Class Codes: A61B 17/1735 for rasps or chisels
• CPC Class Codes: A61B 2090/062 penetration depth
• CPC Class Codes: A61F 2/30756 Cartilage endoprostheses A61F2/3603 takes precedence
• CPC Class Codes: A61F 2/4601 for introducing bone substitute, for implanting bone graft implants or for compacting them in the bone cavity
• CPC Class Codes: A61F 2/4618 of cartilage
• CPC Class Codes: A61F 2/4644 Preparation of bone graft, bone plugs or bone dowels, e.g. grinding or milling bone material bone material A61F2/28; disintegrating or milling devices B02C
• CPC Class Codes: A61F 2/4657 Measuring instruments used for implanting artificial joints for surgical instruments A61B90/06
• CPC Class Codes: A61F 2002/2839 Bone plugs or bone graft dowels
• CPC Class Codes: A61F 2002/3009 Transparent or translucent
• CPC Class Codes: A61F 2002/30217 hollow cones, e.g. tubular-like cones
• CPC Class Codes: A61F 2002/30235 tubular, e.g. sleeves
• CPC Class Codes: A61F 2002/30331 made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2002/30471 connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2002/305 Snap connection
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/30565 having spring elements
• CPC Class Codes: A61F 2002/30594 slotted, e.g. radial or meridian slot ending in a polar aperture, non-polar slots, horizontal or arcuate slots
• CPC Class Codes: A61F 2002/30601 telescopic
• CPC Class Codes: A61F 2002/30777 Oblong apertures
• CPC Class Codes: A61F 2002/3085 : with a threaded, e.g. self-tapping, bone-engaging surface, e.g. external surface
• CPC Class Codes: A61F 2002/4627 : with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4635 : using minimally invasive surgery
• CPC Class Codes: A61F 2002/4662 : for measuring penetration depth
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 : made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2220/0091 : connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2230/0067 : conical
• CPC Class Codes: A61F 2230/0069 : cylindrical
• CPC Class Codes: A61F 2250/0006 : for adjusting angular orientation
• CPC Class Codes: A61F 2250/0091 : transparent or translucent

Abstract

A method and device for inserting an implant of synthetic material or healthy bone or cartilage into a bone or cartilage defect of unknown depth. The device includes an inner shaft within a hollow outer shaft. One end of the inner shaft of the device is suitable for inserting into the bone or cartilage defect in order to determine the depth, while the other end of the outer shaft is suitable for holding an implant. The implant is cut to fit the defect. The device is partially transparent or translucent to allow visualizing of the implant and defect. The delivery device can be bent or curved to allow the device to be introduced to a defect at different angles and positions. The methods and devices are suitable for delivery of implants to defects having complex shapes.

Claims

1. A bone or cartilage implant delivery device comprising:

a tubular outer shaft having a proximal and distal end, a longitudinal axis, and an internal bore along the longitudinal axis of said outer shaft;

an inner shaft having a distal end and a proximal end suitable for insertion into a defect, said inner shaft adapted to fit within said internal bore of the outer shaft so that the inner shaft and the outer shaft are slidably engaged.

2. The device of claim 1 wherein the distal end of the outer shaft is at least partially translucent or transparent.

3. The device of claim 2 wherein the entire outer shaft is translucent or transparent.

4. The device of claim 3 wherein the outer shaft is transparent.

5. The device of claim 3 wherein the inner shaft is translucent or transparent.

6. The device of claim 5 wherein the outer shaft or inner shaft is translucent and tinted with a color.

7. The device of claim 3 wherein the inner shaft is opaque and colored.

8. The device of claim 1 wherein the device is constructed from medical grade plastic or metal.

9. The device of claim 1 wherein the outer shaft is bent at or near the distal end of the outer shaft.

10. The device of claim 9 wherein the distal end of the outer shaft forms an angle up to 90 degrees with the rest of the outer shaft.

11. The device of claim 9 wherein the outer shaft is curved at or near the distal end of the outer shaft.

12. The device of claim 1 wherein the outer shaft comprises a flexible section at or near the distal end of said outer shaft, where said flexible section allows the distal end to be bent or shaped into different angles and positions.

13. The device of claim 1 further comprising a removable sleeve having a bulleted tip, where said removable sleeve is able to fit over the distal end or proximal end of the outer shaft.

14. The device of claim 13 wherein said removable sleeve is transparent.

15. The device of claim 1 wherein the distal end of the outer shaft is tapered inward.

16. The device of claim 1 wherein the device is between 4 and 10 inches long, with the internal bore having a diameter between 0.2 and 1.0 inches.

17. The device of claim 1 further comprising spiral threading along the length of the outer shaft.

18. The device of claim 1 wherein the inner shaft has a cannula through its center.

19. The device of claim 18 further comprising a guide wire disposed in said cannula, where one end of said guide wire is attached to a defect and the other end of the guide wire passes through the distal end of the inner shaft and extends to the proximal end of the inner shaft.

20. The device of claim 1 further comprising notches at the distal end and proximal end of the outer shaft that conform to the surface of the tissue surrounding the defect.

21. The device of claim 1 further comprising an implant having a proximal surface that matches the contours of the tissue surrounding the defect, and a notch at the distal end of the inner shaft that conforms to the proximal surface of the implant.

22. A method for delivering a bone or cartilage implant into a defect in a tissue having an unmeasured depth using the implant delivery device of claim 1 comprising the steps:

inserting said implant into the distal end of said loading device, wherein when said implant is disposed in said loading device the proximal end of the inner shaft protrudes from the proximal end of the outer shaft and the length of said implant and equals the length of the protruding section of the inner shaft;

inserting the proximal end of the inner shaft into the defect until the proximal end of the inner shaft contacts the bottom of the defect;

advancing the outer shaft in the proximal direction until the proximal end of the outer shaft contacts the surface of tissue surrounding the defect, causing a portion of the implant to extend beyond the distal end of the outer shaft;

cutting off the portion of the implant extending beyond the distal end of the outer shaft, leaving a remaining portion disposed within the outer shaft;

placing the distal end of the loading device over the defect, visualizing the implant in the distal end of the outer shaft, and orientating the device so that the implant is in the desired position in relation to the defect; and

distally advancing the inner shaft to push the portion of the implant remaining after cutting into the defect.

23. The method of claim 22 wherein at least part of the distal end of the outer shaft is transparent or translucent.

24. The method of claim 22 wherein the outer shaft is bent or curved at or near the distal end of the outer shaft.

25. The method of claim 24 wherein the distal end of the delivery device is placed over the defect by advancing the delivery device at an angle other than perpendicular to the tissue surrounding the defect.

26. A kit comprising at least one bone or cartilage implant delivery device, said implant delivery device comprising:

a tubular outer shaft having a proximal and distal end, a longitudinal axis, and an internal bore along the longitudinal axis of said outer shaft, wherein the outer shaft is translucent or transparent; and

an inner shaft having a distal end and a proximal end suitable for insertion into a defect, said inner shaft adapted to fit within said internal bore of the outer shaft so that the inner shaft and the outer shaft are slidably engaged.

27. The kit of claim 26 further comprising an implant.

28. The kit of claim 26 comprising a plurality of bone or cartilage implant delivery devices each having different sizes of internal bores and inner shafts.

29. The kit of claim 28 wherein the inner shaft of each delivery device is opaque and has a color corresponding to the size of the internal bore and inner shaft of the delivery device.

30. The kit of claim 29 wherein the inner shaft is translucent or transparent and the outer shaft or inner shaft is tinted with a color corresponding to the size of the internal bore and inner shaft of the delivery device.