Photovoltaic cell comprising carbon nanotubes formed by electrophoretic deposition and method for fabricating the same

• US 20070056628A1
• Filed: 03/30/2006
• Published: 03/15/2007
• Est. Priority Date: 09/12/2005
• Status: Abandoned Application

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: Park, Young, Nam, Jung, Kim, Jin
• Application Number:
  US11/393,310
• Publication Number:
  US 20070056628A1
• Time in Patent Office: Days
• US Class Current: 136/263
• CPC Class Codes: B82Y 10/00 Nanotechnology for information processing, storage or transmission, e.g. quantum computing or single electron logic
• CPC Class Codes: H01G 9/2031 comprising titanium oxide, e.g. TiO2 H01G9/2036 takes precedence
• CPC Class Codes: H10K 85/221 Carbon nanotubes
• CPC Class Codes: H10K 85/344 comprising ruthenium
• CPC Class Codes: Y02E 10/542 Dye sensitized solar cells

Abstract

A photovoltaic cell includes carbon nanotubes formed by electrophoretic deposition. A separate carbon nanotube layer is stacked on a semiconductor layer by electrophoretic deposition, or a mixed layer of carbon nanotubes and a constituent material of a semiconductor layer is formed by electrophoretic deposition, thereby preventing damage to the carbon nanotubes. A method for fabricating the photovoltaic cell is also provided. Since superior electrical conductivity of the carbon nanotubes is maintained unchanged, the photovoltaic cell exhibits improved electron transfer performance and inhibits accumulation of electrons and occurrence of recombination reactions.

Claims

1. A photovoltaic cell comprising:

a transparent electrode including a conductive material coated on a substrate;

a semiconductor layer formed on the transparent electrode;

a carbon nanotube layer formed on the semiconductor layer;

a dye adsorbed on a surface of the semiconductor layer;

a counter electrode arranged opposite to the transparent electrode; and

an electrolyte filled within a space formed between the transparent electrode and the counter electrode.

2. The photovoltaic cell according to claim 1, wherein the carbon nanotube layer is formed by electrophoretic deposition.

3. The photovoltaic cell according to claim 2, wherein the electrophoretic deposition is performed by applying a voltage of 0.001-0.02 V/μ

m for 10-180 seconds.

4. The photovoltaic cell according to claim 1, wherein the semiconductor layer has a planar surface shape.

5. The photovoltaic cell according to claim 1, wherein the semiconductor layer has an irregular surface shape.

6. The photovoltaic cell according to claim 1, further comprising a plurality of semiconductor layers and a plurality of carbon nanotube layers, wherein the semiconductor layers and the carbon nanotube layers are alternately formed to form a multilayer structure.

7. The photovoltaic cell according to claim 1, wherein the conductive material is selected from a group consisting of indium tin oxide (ITO), fluorine-doped tin oxide (FTO), ZnO—

Ga₂O₃, ZnO—

Al₂O₃, and SnO₂—

Sb₂O₃.

8. The photovoltaic cell according to claim 1, wherein the semiconductor layer includes a porous metal oxide, and the metal oxide is at least one compound selected from a group consisting of titanium oxide, niobium oxide, hafnium oxide, indium oxide, tin oxide, zinc oxide and mixtures thereof.

9. The photovoltaic cell according to claim 1, wherein carbon nanotubes in the carbon nanotube layer are selected from a group consisting of single-wall carbon nanotubes, double-wall carbon nanotubes, multi-wall carbon nanotubes, and mixtures thereof.

10. The photovoltaic cell according to claim 1, wherein the carbon nanotube layer is stacked on the semiconductor layer.

11. The photovoltaic cell according to claim 1, wherein the carbon nanotube layer is not baked.

12. A method for fabricating a photovoltaic cell comprising:

(a) forming a semiconductor layer on one surface of a transparent conductive electrode;

(b) forming a carbon nanotube layer on the semiconductor layer by electrophoretic deposition;

(c) adsorbing a dye on a surface of the semiconductor layer; and

(d) arranging a counter electrode so as to face the transparent conductive electrode and filling an electrolyte between the transparent conductive electrode and the counter electrode.

13. The method according to claim 12, wherein forming the semiconductor layer includes spraying, spin coating, dipping, printing, doctor blading, sputtering, or electrophoretic deposition.

14. The method according to claim 12, wherein forming a carbon nanotube layer on the semiconductor layer by electrophoretic deposition includes applying a voltage of 0.001-0.02 V/μ

m for 10-180 seconds.

15. The method according to claim 12, wherein forming the semiconductor layer includes applying a voltage of 0.001-0.02 V/μ

m for 10-180 seconds by electrophoretic deposition.

16. The method according to claim 12, wherein forming a semiconductor layer and forming a carbon nanotube layer on the semiconductor layer by electrophoretic deposition are alternately repeated to form a multilayer structure.

17. The method according to claim 12, further comprising forming the transparent conductive electrode by coating a conductive material on a plastic or glass substrate.

18. A method for fabricating a photovoltaic cell comprising:

(a) forming a mixed layer of carbon nanotubes and a constituent material of a semiconductor layer on one surface of a transparent conductive electrode by electrophoretic deposition;

(b) adsorbing a dye on a surface of the constituent material; and

(c) arranging a counter electrode so as to face the transparent conductive electrode and filling an electrolyte between the transparent conductive electrode and the counter electrode.

19. The method according to claim 18, wherein forming a mixed layer of carbon nanotubes and a constituent material of a semiconductor layer on one surface of a transparent conductive electrode by electrophoretic deposition includes applying a voltage of 0.001-0.02 V/μ

m for 10-180 seconds.

20. The method according to claim 18, further comprising forming the transparent conductive electrode by coating a conductive material on a plastic or glass substrate.

21. A method for fabricating a photovoltaic cell comprising:

forming carbon nanotubes within the photovoltaic cell by electrophoretic deposition.

22. The method according to claim 21, wherein electrical conductive properties of the carbon nanotubes are maintained by not baking the carbon nanotubes while fabricating the photovoltaic cell.

23. The method according to claim 21, wherein forming carbon nanotubes within the photovoltaic cell includes stacking a layer of the carbon nanotubes on a semiconductor layer by electrophoretic deposition.

24. The method according to claim 21, wherein forming carbon nanotubes within the photovoltaic cell includes mixing the carbon nanotubes with a constituent material of a semiconductor layer and forming the carbon nanotubes and the constituent material on an electrode by electrophoretic deposition.