Methods and systems for calibration of inkjet drop positioning

• US 20070070109A1
• Filed: 09/29/2005
• Published: 03/29/2007
• Est. Priority Date: 09/29/2005
• Status: Abandoned Application

• Current Assignee: Applied Materials Incorporated
• Original Assignee: Applied Materials Incorporated
• Inventors: White, John, Kurita, Shinichi, Beer, Emanuel, Ji, Hongbin, Lin, Chang
• Application Number:
  US11/238,832
• Publication Number:
  US 20070070109A1
• Time in Patent Office: Days
• US Class Current: 347/19
• CPC Class Codes: B41J 29/393 Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns

Abstract

Methods and apparatus for inkjet inkjet drop positioning are provided. A first method includes determining an intended deposition location of an ink drop on a substrate, depositing the ink drop on the substrate using an inkjet printing system, detecting a deposited location of the deposited ink drop on the substrate, comparing the deposited location to the intended location, determining a difference between the deposited location and the intended location, and compensating for the difference between the deposited location and the intended location by adjusting a parameter of an inkjet printing system. Numerous other aspects are provided.

Claims

1. A method of inkjet printing comprising:

determining an intended deposition location of an ink drop on a substrate;

depositing the ink drop on the substrate using an inkjet printing system;

detecting a deposited location of the deposited ink drop on the substrate;

comparing the deposited location to the intended location;

determining a difference between the deposited location and the intended location; and

,

compensating for the difference between the deposited location and the intended location by adjusting a parameter of an inkjet printing system.

2. The method of claim 1 wherein adjusting a parameter of the inkjet printing system comprises adjusting a velocity of ink drops dispensed by the inkjet printing system.

3. The method of claim 1 wherein adjusting a parameter of the inkjet printing system comprises adjusting a mass of ink drops dispensed by the inkjet printing system.

4. The method of claim 1 wherein adjusting a parameter of the inkjet printing system comprises adjusting a trajectory of ink drops dispensed by the inkjet printing system.

5. The method of claim 1 wherein adjusting a parameter of the inkjet printing system comprises adjusting a firing pulse timing of ink drops dispensed by the inkjet printing system.

6. The method of claim 1 wherein adjusting a parameter of the inkjet printing system comprises indicating an alert condition.

7. The method of claim 6 wherein the alert condition is an indication of a clogged inkjet print head.

8. A method of inkjet printing comprising:

providing a calibration substrate at an inkjet printing apparatus;

depositing an ink drop to the calibration substrate;

measuring a landing position of the ink drop on the calibration substrate; and

,

using the measured landing position of the ink drop to deposit a subsequent ink drop to a substrate.

9. The method of claim 8 wherein the substrate is a color filter substrate which is not the calibration substrate.

10. The method of claim 8 wherein using the measured landing position of the ink drop to deposit an ink drop to a substrate comprises mapping the measured landing position and adjusting a timing of a fire pulse.

11. The method of claim 10 wherein mapping the measured landing position includes recording coordinates of the landing position in a table.

12. The method of claim 8 wherein the calibration substrate is a substrate for manufacture marked with calibration marks.

13. The method of claim 8 wherein using the measured landing position of the ink drop to deposit a subsequent ink drop to a substrate comprises adjusting a velocity of ink drops dispensed by the inkjet printing system.

14. The method of claim 8 wherein using the measured landing position of the ink drop to deposit a subsequent ink drop to a substrate comprises adjusting a mass of ink drops dispensed by the inkjet printing system.

15. The method of claim 8 wherein using the measured landing position of the ink drop to deposit a subsequent ink drop to a substrate comprises adjusting a trajectory of ink drops dispensed by the inkjet printing system.

16. The method of claim 8 wherein using the measured landing position of the ink drop to deposit a subsequent ink drop to a substrate comprises adjusting a firing pulse timing of the ink drop.

17. A system for use in inkjet printing comprising:

at least one inkjet print nozzle adapted to deposit ink to a substrate;

an imaging system adapted to detect a location of the ink deposited by the inkjet print nozzle on the substrate; and

,

a controller adapted to compare the location of the ink deposited on the substrate to an intended deposition location, determine a difference between the location of the ink deposited on the substrate and the intended deposition location, and compensate for the difference between the location of the ink deposited on the substrate and the intended deposition location by adjusting at least one print parameter of the inkjet printing system.

18. The system of claim 17 further comprising a driver adapted to control the at least one inkjet print nozzle.

19. The system of claim 17 wherein the controller determines the difference between the location of the ink deposited on the substrate and the intended deposition location using a look-up table.

20. The system of claim 17 wherein the controller determines the difference between the location of the ink deposited on the substrate and the intended deposition location by creating a data map.

21. A system for use in inkjet printing comprising:

a calibration substrate having at least one calibration mark thereon;

at least one inkjet print head adapted to deposit ink to the calibration substrate; and

,

a controller adapted to control deposition of the ink on the calibration substrate using the at least one inkjet print head, detect a deposited location of the deposited ink on the calibration substrate, compare the deposited location to the at least one calibration mark, determine a difference between the deposited location and the at least one calibration mark, and compensate for the difference between the deposited location and the at least one calibration mark by adjusting a parameter of an inkjet printing system.