Multi cyclone dust collector for a vacuum cleaner

• US 20070079585A1
• Filed: 04/26/2006
• Published: 04/12/2007
• Est. Priority Date: 10/11/2005
• Status: Active Grant

• Current Assignee: Samsung Gwangju Electronics Co., Ltd. (Samsung Electronics Co. Ltd.)
• Original Assignee: Samsung Gwangju Electronics Co., Ltd. (Samsung Electronics Co. Ltd.)
• Inventors: Han, Jung-gyun, Oh, Jang-keun, Kim, Tak-soo
• Granted Patent: US 7,547,351 B2
• Time in Patent Office: Days
• US Class Current: 55/345
• CPC Class Codes: A47L 9/1625 for series flow
• CPC Class Codes: A47L 9/1641 for parallel flow
• CPC Class Codes: A47L 9/165 Construction of inlets
• CPC Class Codes: A47L 9/1658 Construction of outlets
• CPC Class Codes: A47L 9/1683 Dust collecting chambers; Dust collecting receptacles
• CPC Class Codes: B01D 2273/28 Making use of vacuum or underpressure
• CPC Class Codes: B01D 45/12 by centrifugal forces centrifuges B04B; cyclones B04C
• CPC Class Codes: B01D 45/16 generated by the winding course of the gas stream , the centrifugal forces being generated solely or partly by mechanical means, e.g. fixed swirl vanes
• CPC Class Codes: B04C 5/13 formed as a vortex finder and extending into the vortex chamber exits with bulkheads preventing reverse flow vortex B04C3/00; Discharge from vortex finder otherwise than at the top of the cyclone; Devices for controlling the overflow
• CPC Class Codes: B04C 5/185 Dust collectors
• CPC Class Codes: B04C 5/26 for series flow
• CPC Class Codes: Y10S 55/03 Vacuum cleaner

Abstract

A multi-cyclone dust collector including at least one first cyclone forcing contaminants-laden air that is entered into a lower portion of the at least one first cyclone to whirl so as to centrifugally separate contaminants from the contaminants-laden air; and at least one second cyclone being disposed around the at least one first cyclone, the at least one second cyclone forcing semi-clean air that is discharged from the at least one first cyclone and is entered into a lower portion of the at least one second cyclone to whirl so as to centrifugally separate fine contaminants from the air.

Claims

1. A multi-cyclone dust collector for a vacuum cleaner comprising:

at least one first cyclone having a lower portion, the at least one first cyclone forcing contaminants-laden air that enters the lower portion to whirl so as to centrifugally separate contaminants from the contaminants-laden air, the at least one first cyclone discharging semi-clean air; and

at least one second cyclone being disposed around the at least one first cyclone, the at least one second cyclone having a second lower portion, the at least one second cyclone forcing the semi-clean air that enters into the second lower portion to whirl so as to centrifugally separate fine contaminants from the semi-clean air, the at least one second cyclone discharging clean air.

2. The multi-cyclone dust collector of claim 1, wherein the at least one second cyclone is smaller in size than the at least one first cyclone.

3. The multi-cyclone dust collector of claim 1, wherein the at least one first cyclone discharges the semi-clean air in the gravity direction and the at least one second cyclone discharges the clean air in the gravity direction.

4. The multi-cyclone dust collector of claim 3, wherein a place through which the contaminants-laden air is discharged from the at least one first cyclone and a second place through which the semi-clean air enters the at least one second cyclone are on a same plane.

5. The multi-cyclone dust collector of claim 1, wherein the at least one first cyclone discharges the contaminants in a direction opposite to the gravity direction.

6. The multi-cyclone dust collector of claim 5, further comprising:

a first dust collecting chamber being disposed around the at least one first cyclone, the first dust collecting chamber collecting the contaminants discharged from the at least one first cyclone.

7. The multi-cyclone dust collector of claim 6, wherein the at least one second cyclone is disposed inside the first dust collecting chamber.

8. The multi-cyclone dust collector of claim 6, wherein the at least one first cyclone has a height that is lower than a height of the first dust collecting chamber.

9. The multi-cyclone dust collector of claim 1, wherein the at least one first cyclone has a place through which the contaminants are discharged that is higher than a place through which the contaminants-laden air enters, and the at least one second cyclone has a place through which the fine contaminants are discharged that is higher than a place through which the semi-clean air enters.

10. The multi-cyclone dust collector of claim 1, wherein the at least one first cyclone has a place through which the contaminants are discharged that is higher than a place through which the semi-clean air is discharged, and the at least one second cyclone has a place through which the fine contaminants are discharged that is higher than a place through which the clean air is discharged.

11. The multi-cyclone dust collector of claim 1, wherein the at least one second cyclone discharges the fine contaminants in a direction opposite to the gravity direction.

12. The multi-cyclone dust collector of claim 11, further comprising:

a second dust collecting chamber being disposed at a side of the at least one second cyclone, the second dust collecting chamber collecting the fine contaminants discharged from the at least one second cyclone.

13. The multi-cyclone dust collector of claim 11, wherein the at least one second cyclone comprises:

a plurality of second cyclones; and

a plurality of second dust collecting chambers wrapping around at least one of the plurality of second cyclones, the plurality of second dust collecting chambers collecting the fine contaminants discharged from the at least one of the plurality of second cyclones.

14. The multi-cyclone dust collector of claim 13, wherein each of the plurality of second dust collecting chambers is formed to wrap around two nearby second cyclones so as to collect the fine contaminants discharged from the two nearby second cyclones.

15. The multi-cyclone dust collector of claim 13, wherein the second dust collecting chamber wraps around all the plurality of second cyclones so as to collect the fine contaminants discharged from the plurality of second cyclones.

16. The multi-cyclone dust collector of claim 1, wherein a part of the at least one first cyclone forms a part of the at least one second cyclone.

17. The multi-cyclone dust collector of claim 1, wherein the at least one second cyclone is in a substantially conical shape, and a part of the first cyclone forms a side surface of the lower portion of the at least one second cyclone.

18. A multi-cyclone dust collector for a vacuum cleaner, comprising:

a first cyclone sucking contaminants-laden air into a lower portion of the first cyclone, the first cyclone forcing the contaminants-laden air to form a first upwardly whirling air current so as to centrifugally separate the contaminants from the contaminants-laden air;

a first dust collecting chamber being disposed to wrap around at least a portion of the first cyclone, the first dust collecting chamber collecting the contaminants discharged from the first cyclone; and

a plurality of second cyclones being disposed around the first cyclone, the plurality of second cyclones sucking semi-clean air that is discharged from the first cyclone into a lower portion of each of the second cyclones, the plurality of second cyclones forcing the semi-clean air to form a second upwardly whirling air current so as to centrifugally separate fine contaminants from the semi-clean air.

19. The multi-cyclone dust collector of claim 18, wherein the first cyclone comprises:

a first cyclone body having a substantially hollow cylindrical shape, the first cyclone body forcing the entering contaminants-laden air to whirl inside the first cyclone body;

an air communicating member being disposed inside the first cyclone body, the air communicating member discharging the semi-clean air having the contaminants removed; and

an air suction pipe being disposed at a bottom surface of the first cyclone body, the air suction pipe forcing the entering contaminants-laden air to form a first upwardly whirling air current.

20. The multi-cyclone dust collector of claim 19, wherein the air communicating member is formed in a substantially hollow cylindrical shape, the air communicating member having an opened top end and a bottom end that is in fluid communication with a plurality of air passages corresponding to the plurality of second cyclones.

21. The multi-cyclone dust collector of claim 20, further comprising a guiding cone being disposed at a center of the bottom end of the air communicating member.

22. The multi-cyclone dust collector of claim 19, further comprising a second dust collecting chamber being formed to wrap around all the plurality of second cyclones, the second dust collecting chamber collecting the contaminants discharged from the plurality of second cyclones.

23. The multi-cyclone dust collector of claim 22, wherein the plurality of second cyclones is in contact with the first cyclone body.

24. The multi-cyclone dust collector of claim 23, wherein the second dust collecting chamber is formed as a space between the first cyclone body and an inner wall that wraps around all the plurality of second cyclones.

25. The multi-cyclone dust collector of claim 24, wherein the first dust collecting chamber is formed as a space between an outer wall wrapping entirely around the inner wall and the first cyclone body, the inner wall, and a part of the first cyclone body that is not wrapped around by the inner wall.

26. The multi-cyclone dust collector of claim 19, further comprising a plurality of second dust collecting chambers being formed to wrap around at least one of the plurality of second cyclones.

27. The multi-cyclone dust collector of claim 26, further comprising gaps formed between the plurality of second dust collecting chambers through which the contaminants discharged from the first cyclone can pass.

28. The multi-cyclone dust collector of claim 22, wherein the plurality of second cyclones is spaced apart from the first cyclone body.

29. The multi-cyclone dust collector of claim 28, wherein the second dust collecting chamber is formed as a space between the plurality of second cyclones and a dust wall that wraps around all the plurality of second cyclones.

30. The multi-cyclone dust collector of claim 29, wherein the dust wall is in contact with each of the plurality of second cyclones.

31. The multi-cyclone dust collector of claim 22, further comprising an upper cover detachably covering the top ends of the first cyclone, the first dust collecting chamber, and the second dust collecting chamber.

32. The multi-cyclone dust collector of claim 31, further comprising:

a backflow preventing dam being disposed on a bottom surface of the upper cover, the backflow preventing dam preventing contaminants collected in the first dust collecting chamber from flowing back into the first cyclone body.

33. A multi-cyclone dust collector for a vacuum cleaner, comprising:

a first cyclone forcing contaminants-laden air, to enter into a lower portion of the first cyclone and to form a first upwardly whirling air current so as to centrifugally separate contaminants from the contaminants-laden air;

a plurality of second cyclones being disposed around a portion of the first cyclone, each of the second cyclones sucking semi-clean air that is discharged from the first cyclone into a lower portion of each of the second cyclones, each of the second cyclones forcing the semi-clean air to form a second upwardly whirling air current so as to centrifugally separate fine contaminants from the air; and

a first dust collecting chamber being disposed to wrap around the first cyclone and the plurality of second cyclones, the first dust collecting chamber collecting contaminants discharged from the first cyclone.

34. The multi-cyclone dust collector of claim 33, wherein the first cyclone includes a plurality of cyclones.

35. The multi-cyclone dust collector of claim 33, wherein each of the plurality of second cyclones includes a second cyclone body, and a top end of the second cyclone body is inclined toward the first cyclone with respect to a bottom end of the second cyclone body.

36. The multi-cyclone dust collector of claim 35, wherein at least one of the second cyclones is formed such that at least a portion of the circumferential surface thereof is projected into the first dust collecting chamber.

37. A multi-cyclone dust collector for a vacuum cleaner, comprising:

at least one first cyclone sucking contaminants-laden air so as to centrifugally separate contaminants from the contaminants-laden air;

at least one second cyclone being disposed around the at least one first cyclone, the at least one second cyclone sucking semi-clean air that is discharged from the at least one first cyclone so as to centrifugally separate fine contaminants from the semi-clean air;

a second dust collecting chamber wrapping around the at least one second cyclone, so as to collect the fine contaminants discharged from the at least one second cyclone in a direction opposite to the gravity direction; and

a first dust collecting chamber wrapping around the at least one first cyclone and the second dust collecting chamber, so as to collect the contaminants discharged from the at least one first cyclone.

38. The multi-cyclone dust collector of claim 37, wherein the at least one first cyclone forces the contaminants-laden air that is sucked into a bottom surface thereof to whirl upwardly, the at least one first cyclone discharging the contaminants separated from the contaminants-laden air into the first dust collecting chamber through an opened top end of the at least one first cyclone, the at least one first cyclone discharging the semi-clean air in the gravity direction.

39. The multi-cyclone dust collector of claim 37, wherein the at least one second cyclone forces the semi-clean air discharged from the at least one first cyclone and sucked into a lower portion of the at least one second cyclone to whirl upwardly, the at least one second cyclone discharging the fine contaminants separated from the semi-clean air into the second dust collecting chamber through an opened top end of the at least one second cyclone, the at least one second cyclone discharging clean air in the gravity direction.

40. A multi-cyclone dust collector for a vacuum cleaner, comprising:

at least one first cyclone sucking contaminants-laden air so as to separate contaminants, a first dust collecting chamber collecting the contaminants separated by the at least one first cyclone, at least one second cyclone re-separating centrifugally semi-clean air discharged from the at least one first cyclone, and a second dust collecting chamber collecting fine contaminants separated by the at least one second cyclone,

wherein the second dust collecting chamber wraps around at least a portion of a circumferential surface of the at least one first cyclone, and the first dust collecting chamber wraps around a circumferential surface of the second dust collecting chamber and at least a portion of the circumferential surface of the at least one first cyclone.

41. The multi-cyclone dust collector of claim 40, wherein the at least one first cyclone is on a center of the multi-cyclone dust collector.

42. The multi-cyclone dust collector of claim 40, wherein the at least one first cyclone discharges the contaminants in a direction opposite to the gravity direction and the at least one second cyclone discharges the fine contaminants in a direction opposite to the gravity direction.

43. The multi-cyclone dust collector of claim 40, wherein the at least one first cyclone sucks the contaminants-laden air into a lower portion and discharges the semi-clean air through the lower portion and wherein the at least one second cyclone sucks the semi-clean air into a second lower portion and then discharges clean air through the second lower portion.

44. A method of collecting contaminants for a multi-cyclone dust collector, comprising:

sucking contaminants-laden air into a lower portion of a first cyclone so as to form the contaminants-laden air into a first upwardly whirling air current inside the first cyclone;

separating contaminants from the contaminants-laden air by centrifugal force so as to discharge the contaminants from the first cyclone in a direction opposite to the gravity direction;

discharging semi-clean air from the first cyclone in the gravity direction;

sucking the semi-clean air into a second lower portion of a second cyclone so as to form the semi-clean air into a second upwardly whirling air current inside the second cyclone;

separating fine contaminants from the air by centrifugal force so as to discharge the fine contaminants from the second cyclone in a direction opposite to the gravity direction; and

discharging clean air from the second cyclone in the gravity direction.