Apparatus and method for measuring settlement of solids in a multiphase flow

• US 20070083340A1
• Filed: 11/03/2006
• Published: 04/12/2007
• Est. Priority Date: 03/10/2004
• Status: Active Grant

• Current Assignee: Expro Meters, Inc. (Umbrellastream LP, Inc.)
• Original Assignee: Expro Meters, Inc. (Umbrellastream LP, Inc.)
• Inventors: Fernald, Mark, Bailey, Timothy
• Granted Patent: US 7,330,797 B2
• Time in Patent Office: Days
• US Class Current: 702/100
• CPC Class Codes: G01F 1/704 using marked regions or existing inhomogeneities within the fluid stream, e.g. statistically occurring variations in a fluid parameter G01F1/76, G01F25/00 take precedence
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid

Abstract

A method and apparatus for measuring a parameter of a flow passing through a pipe is provided, wherein the apparatus includes at least two spatial array of sensors disposed at different axial locations along the pipe, wherein each of the sensors provide a signal indicative of unsteady pressure created by coherent structures convecting with the flow within the pipe at a corresponding axial location of the pipe. The apparatus also includes a signal processor configured to determine the flow rate at the circumference location of each sensor array in response to the respective measured unsteady pressures. The signal processor compares the velocity of the flow at each respective location and provides a signal indicative the presence of solids settled at the bottom of the pipe and/or the level of the settled solids in the pipe, in response to an uncharacteristic increase in the velocity of a lower portion of the flow in comparison to the velocity measured above the lower portion of the flow.

Claims

1. An apparatus for measuring a parameter of a flow passing through a pipe, the apparatus comprising:

a first spatial array of at least two sensors disposed at different axial locations along the pipe, each of the sensors in the first array providing a first signal indicative of unsteady pressure created by coherent structures convecting with a portion of the flow passing through a first portion of the pipe;

a second spatial array of at least two sensors disposed at different axial locations along the pipe, each of the sensors in the second array providing a second signal indicative of unsteady pressure created by coherent structures convecting with a portion of the flow passing through a second portion of the pipe, the first portion of the pipe being located above the second portion of the pipe; and

at least one signal processor configured to;

determine a first velocity of the flow passing through the first portion of the pipe using the first signals,

determine a second velocity of the flow passing through the second portion of the pipe using the second signals, and

compare the first and second velocities to determine the parameter of the flow.

2. The apparatus of claim 1, wherein the parameter of the flow includes at least one of a level of stratification of the flow and a volumetric flow rate of the flow.

3. The apparatus of claim 1, wherein the signal processor normalizes the first and second velocities before comparing the first and second velocities.

4. The apparatus of claim 1, wherein the signal processor compares the first and second velocities to identify whether the second velocity is larger than the first velocity, wherein a larger second velocity is indicative of stratification of the flow.

5. The apparatus of claim 4, wherein the signal processor identifies the location of the larger second velocity within the pipe, wherein the location of the larger second velocity within the pipe is indicative of the level of stratification of the flow.

6. The apparatus of claim 4, wherein the location of the larger second velocity within the pipe is indicative of the level of stratification of the flow.

7. The apparatus of claim 1, wherein the first spatial array is aligned axially along a top portion of the pipe and the second spatial array is aligned axially along a bottom portion of the pipe.

8. The apparatus of claim 1, wherein the first spatial array is aligned axially along a bottom portion of the pipe and the second spatial array is aligned axially along a middle portion of the pipe.

9. The apparatus of claim 1, further comprising:

at least one additional spatial array of at least two sensors disposed at different axial locations along the pipe, each of the sensors in the at least one additional array providing a third signal indicative of unsteady pressure created by coherent structures convecting with a portion of the flow proximate the sensor, the at least one additional spatial array being aligned axially along the pipe and being positioned between the first and second spatial arrays; and

wherein, for each additional spatial array, the at least one signal processor is further configured to;

determine a third velocity of the flow near the additional spatial array using the third signals, and

compare the first, second, and third velocities to determine the parameter of the flow.

10. The apparatus of claim 9, wherein the comparison of the first, second, and third velocities provides a velocity profile of the flow passing through the pipe.

11. The apparatus of claim 9, wherein the parameter of the flow includes at least one of a level of stratification of the flow and a volumetric flow rate of the flow.

12. The apparatus of claim 9, wherein the at least one signal processor normalizes the first, second, and third velocities before comparing the first, second, and third velocities.

13. The apparatus of claim 1, wherein the parameter of the flow includes a level of stratification of the flow and wherein, in response to the level of stratification of the flow, the signal processor selects a number of sensors for use in determining a mean velocity of the flow.

14. The apparatus of claim 1, wherein the signal processor is configured to identify an uncharacteristic increase in the second velocity as compared to the first velocity.

15. The apparatus of claim 1, wherein the parameter of the flow includes the presence of solids disposed on an inner surface of the second portion of the pipe.

16. The apparatus of claim 15, wherein the parameter of the flow includes the level of the solids disposed on the inner surface of the second portion of the pipe.

17. An apparatus for measuring a parameter of a flow passing through a pipe, the apparatus comprising:

at least one spatial array of sensors disposed at different axial locations along the pipe, wherein each of the sensors provide a signal indicative of unsteady pressure created by coherent structures convecting with the flow within the pipe at a corresponding axial location of the pipe; and

a signal processor configured to identify a greater convection velocity and a location of the greater convection velocity, wherein the greater convection velocity is indicative of stratification of the flow and wherein the location of the greater convection velocity is indicative of a level of the stratification of the flow.

18. A method for measuring a parameter of a flow passing through a pipe using an apparatus comprising a first spatial array of at least two sensors disposed at different axial locations along the pipe, each of the sensors in the first array providing a first signal indicative of unsteady pressure created by coherent structures convecting with a portion of the flow passing through a first portion of the pipe, a second spatial array of at least two sensors disposed at different axial locations along the pipe, each of the sensors in the second array providing a second signal indicative of unsteady pressure created by coherent structures convecting with a portion of the flow passing through a second portion of the pipe, the first portion of the pipe being located above the second portion of the pipe and at least one signal processor, wherein the method comprises:

determining a first velocity of the flow passing through the first portion of the pipe using the first signals,

determining a second velocity of the flow passing through the second portion of the pipe using the second signals, and

comparing the first and second velocities to determine the parameter of the flow.

19. The method of claim 18, wherein the parameter of the flow includes at least one of a level of stratification of the flow and a volumetric flow rate of the flow.

20. The method of claim 18, wherein comparing includes normalizing the first and second velocities.

21. The method of claim 18, wherein comparing includes comparing the first and second velocities to identify whether the second velocity is larger than the first velocity, wherein a larger second velocity is indicative of stratification of the flow.

22. The method of claim 21, wherein comparing further includes identifying the location of the larger second velocity within the pipe, the location of the larger second velocity within the pipe being indicative of the level of stratification of the flow.

23. The method of claim 21, wherein the location of the larger second velocity within the pipe is indicative of the level of stratification of the flow.

24. The method of claim 18, wherein the first spatial array is aligned axially along a top portion of the pipe and the second spatial array is aligned axially along a bottom portion of the pipe.

25. The method of claim 18, wherein the first spatial array is aligned axially along a bottom portion of the pipe and the second spatial array is aligned axially along a middle portion of the pipe.

26. The method of claim 18, further comprising:

disposing at least one additional spatial array of at least two sensors at different axial locations along the pipe, each of the sensors in the at least one additional array providing a third signal indicative of unsteady pressure created by coherent structures convecting with a portion of the flow proximate the sensor, the at least one additional spatial array being aligned axially along the pipe and being positioned between the first and second spatial arrays; and

wherein, for each additional spatial array;

determining a third velocity of the flow near the additional spatial array using the third signals, and

comparing the first, second, and third velocities to determine the parameter of the flow.

27. The method of claim 26, wherein comparing the first, second, and third velocities includes generating a velocity profile of the flow passing through the pipe.

28. The method of claim 26, wherein the parameter of the flow includes at least one of a level of stratification of the flow and a volumetric flow rate of the flow.

29. The method of claim 26, further comprising normalizing the first, second, and third velocities before comparing the first, second, and third velocities.

30. The method of claim 18, wherein the parameter of the flow includes a level of stratification of the flow and in response to the level of stratification of the flow, selecting a number of sensors for use in determining a mean velocity of the flow.

31. The method of claim 18, further comprising identifying an uncharacteristic increase in the second velocity as compared to the first velocity.

32. The method of claim 18, wherein the parameter of the flow includes the presence of solids disposed on an inner surface of the second portion of the pipe.

33. The method of claim 32, wherein the parameter of the flow includes the level of the solids disposed on the inner surface of the second portion of the pipe.