Hopper Cars With One Or More Discharge Control Systems

• US 20070084378A1
• Filed: 10/17/2006
• Published: 04/19/2007
• Est. Priority Date: 08/10/2004
• Status: Active Grant

• Current Assignee: Trinity Industries Incorporated
• Original Assignee: Trinity Industries Incorporated
• Inventors: Barry, Robert, Creighton, George, Fetterman, D.
• Granted Patent: US 7,735,426 B2
• Time in Patent Office: Days
• US Class Current: 105/247
• CPC Class Codes: B61D 7/02 with discharge openings in the bottoms with body in two halves and discharge by tipping the halves B61D9/00
• CPC Class Codes: B61D 7/28 hydraulic or pneumatic

Abstract

Hopper cars both open and covered and discharge control systems are disclosed. Each hopper car may include at least one hopper and a center sill which defines in part a longitudinal axis of the hopper car. At least one discharge opening may be formed proximate a lower portion of each hopper. A respective door assembly may be pivotally mounted adjacent to each discharge opening to control the flow of lading from the respective discharge opening. Each discharge control system may include a common linkage and associated secondary linkages operable to move associated door assemblies between a first position and a second position. A power source including a motor, an air cylinder or a hydraulic cylinder may be disposed on the railway car to move the common linkage. For other hopper cars a wayside drive system may be releasably engaged with a capstan operable coupled to the common linkage.

Claims

1. A railway car having an underframe and at least one hopper for transporting lading, the railway car comprising:

at least one discharge opening for each hopper and a respective door assembly dispose adjacent to each associated discharge opening;

a common linkage operable to move each associated discharge door between a first, closed position and a second, open position;

the common linkage including a threaded rod;

a power source operable to rotate the threaded rod;

a threaded coupling engaging the threaded rod with other portions of the common linkage; and

the threaded coupling operable to translate rotation of the threaded rod into longitudinal movement of the other portion of the common linkage.

2. The railway car of claim 1 further comprising:

the underframe including a center sill which defines in part a longitudinal axis of the railway car;

each discharge opening formed proximate a lower portion of the associated hopper;

the respective door assembly engaged with a portion of the center sill adjacent to the associated discharge opening;

each door assembly operable for movement between a first, closed position and a second, open position;

a discharge control system operable to move each associated door assembly between the respective first position and the respective second position;

the discharge control system including the common linkage defined in part by a hollow beam slidably engaged with the center sill and operable to move generally relative to the center sill;

the threaded rod extending from one end of the hollow beam;

the power source engaged with the threaded rod opposite from the hollow beam; and

the threaded coupling joining the one end of the hollow beam with the threaded rod to translate rotation of the threaded rod into linear movement of the hollow beam relative to the center sill to move each associated door assembly between the respective first, closed position and the respective second, open position.

3. The railway car of claim 2 further comprising a closed hopper car.

4. The railway car of claim 2 further comprising the hollow beam operable to slide longitudinally relative to the center sill.

5. The railway car of claim 2 further comprising:

at least one second portion of the discharge control system extending from the center sill; and

each door assembly operably engaged with at least one second portion of the discharge control system.

6. The railway car of claim 5 wherein the second portion further comprises a pair of pivot arms extending from the first portion.

7. The railway car of claim 5 wherein the second portion further comprises at least two pairs of pivot arms extending from the first portion.

8. The railway car of claim 2 wherein the discharge control system further comprises the power source selected from the group consisting of an air cylinder, an air motor, an electric motor, a hydraulic cylinder or a capstan drive mechanism.

9. A covered hopper car having an underframe and at least one hopper for transporting lading, the hopper car comprising:

the underframe including a center sill with a pair of side sills disposed on opposite sides thereof;

the center sill defining in part a longitudinal axis of the railway car;

at least one discharge opening formed proximate a lower portion of each hopper;

a respective door assembly engaged with a portion of the center sill adjacent to each discharge opening;

each door assembly operable to move between a first, closed position and a second, open position relative to the respective discharge opening;

a discharge control system operable to move each door assembly between the respective first position and the respective second position;

a first portion of the discharge control system slidably engaged with the center sill and operable to move generally longitudinally relative to the center sill to move each door assembly between the respective first position and the respective second position;

a threaded bar extending from the first portion of the discharge control system; and

a power source operable to rotate the threaded bar.

10. The covered hopper car of claim 9 wherein the power source further comprises:

a capstan drive mechanism having a longitudinal drive shaft disposed between the threaded bar and a gear box;

a pair of respective lateral drive shafts extending from the gear box to opposite sides of the underframe;

a respective capstan disposed on one end of each lateral drive shaft opposite from the gear box; and

each capstan operable to be releasably engaged by a wayside drive system.

11. The hopper car of claim 10 further comprising:

the gear box operable to translate a rotation of one of the lateral drive shafts into rotation of the longitudinal drive shaft;

the longitudinal drive shaft operable to rotate the threaded bar; and

a threaded coupling operable to translate rotation of the threaded bar into longitudinal movement of the first portion.

12. The hopper car of claim 10 further comprising:

a torque limiter disposed in the longitudinal drive shaft between the gear box and the threaded bar; and

the torque limiter operable to prevent the wayside drive system and capstan drive mechanism from applying excessive forces to the first portion of the discharge control system when the associated door assemblies are in their first, closed position or their second, open position.

13. The covered hopper car of claim 9 further comprising an air operated motor engaged with the threaded bar.

14. The hopper car of claim 13 further comprising:

a pair of conduits extending from the air motor to one side of the hopper car and a pair of conduits extending to a second side of the hopper car; and

the conduits operable to supply high pressure air to rotate the air motor and the threaded bar.

15. The covered hopper car of claim 14 further comprising:

one of the conduits operable to provide air to rotate the air motor and threaded bar in a clockwise direction; and

another of the conduits operable to provide air to rotate the air motor and threaded bar in a counter clockwise direction.

16. A covered hopper car having an underframe and a first hopper and a second hopper for transporting lading, the hopper car comprising:

the underframe including a center sill with a pair of side sills disposed on opposite sides thereof;

the center sill defining in part a longitudinal axis of the railway car;

a respective pair of discharge openings disposed proximate a lower portion of each hopper;

each discharge opening extending generally parallel with the center sill;

a respective door assembly engaged with a portion of the center sill adjacent to one of the discharge openings of each hopper;

each door assembly operable to move between a first, closed position and a second, open position relative to the respective discharge opening;

a first discharge control system and a second discharge control engaged with the center sill and operable to move respective door assemblies between the associate first, closed position and the second, open position; and

a respective power source for each discharge control system located proximate a central portion of the underframe.

17. The covered hopper car of claim 16 wherein each power source further compromises:

a capstan drive mechanism having a gear box with a longitudinal drive shaft and a pair of lateral drive shafts extending therefrom; and

a respective capstan disposed on one end of each lateral drive shaft opposite from the gear box.

18. A railway car having an underframe and two hoppers for transporting lading, the railway car comprising:

the underframe including a center sill which defines in part a longitudinal axis of the railway car;

two discharge openings formed proximate respective lower portions of each hopper;

a respective door assembly engaged with a portion of the center sill adjacent to each discharge openings to control flow of lading from the respective discharge opening;

each door assembly operable for movement between a first, closed position and a second, open position to control flow of lading from the respective discharge opening;

a respective discharge control system operable to move each pair of door assemblies between respective first, closed positions and respective second, open positions;

a first portion of each discharge control system slidably engaged with the center sill and operable to move longitudinally relative to the center sill;

a second portion of each discharge control system have a pair of pivot arms with the pivot arms extending from respective sides the center sill; and

each door assembly operably engaged with at least one pivot arm of the respective discharge control system to move the respective pair of door assemblies between the respective first, closed position and respective second, open position.

19. The railway car of claim 18 further comprising a closed hopper car operable to carry lading selected from the group consisting of corn condensed distillers solubles (CDS), corn distillers dried grains/solubles (DDGS) and wet distillers grain with solubles (WDGS).

20. A railway car having a pair of sidewalls and a pair of end walls mounted on a railway car underframe with at least one hopper formed between the sidewalls the end walls the railway car comprising:

the railway car underframe having a generally rectangular configuration defined in part by a center sill and a pair of side sills spaced laterally from each other with the center sill disposed therebetween and extending in a generally longitudinal direction;

a pair of discharge opening formed on opposite sides of the center sill with each discharge opening extending in the generally longitudinal direction relative to the center sill;

a respective door assembly mounted on the center sill adjacent to each discharge opening to control the flow of lading from the hopper;

each door assembly operable for movement between a first, closed position and a second, open position relative to the associated discharge opening;

a discharge control system attached to the center sill and operable to move a primary linkage disposed adjacent to the center sill;

at least one secondary linkage assembly extending from the primary linkage and engaged with each door assembly; and

each secondary linkage assembly operable to move the associated door assembly between the first position and the second position.

21. The railway car of claim 20 further comprising a closed hopper car operable to carry lading selected from the group consisting of corn condensed distillers solubles (CDS), corn distillers dried grains/solubles (DDGS) and wet distillers grain with solubles (WDGS).