Capacitor hybrid fuel cell power generator

• US 20070087232A1
• Filed: 06/28/2006
• Published: 04/19/2007
• Est. Priority Date: 10/18/2005
• Status: Abandoned Application

• Current Assignee: General Hydrogen Corporation (Plug Power Inc.)
• Original Assignee: General Hydrogen Corporation (Plug Power Inc.)
• Inventors: Robin, Curtis, Macfarlane, Sonja, Manhas, Iqbal
• Application Number:
  US11/476,083
• Publication Number:
  US 20070087232A1
• Time in Patent Office: Days
• US Class Current: 429/429
• CPC Class Codes: H01M 2250/20 Fuel cells in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H01M 8/04253 Means for solving freezing problems
• CPC Class Codes: H01M 8/04358 of the coolant
• CPC Class Codes: H01M 8/04559 of fuel cell stacks
• CPC Class Codes: H01M 8/04567 of auxiliary devices, e.g. batteries, capacitors
• CPC Class Codes: H01M 8/04597 of auxiliary devices, e.g. batteries, capacitors
• CPC Class Codes: H01M 8/04664 Failure or abnormal function
• CPC Class Codes: H01M 8/04753 of fuel cell reactants
• CPC Class Codes: H01M 8/0494 of fuel cell stacks
• CPC Class Codes: H01M 8/04947 of auxiliary devices, e.g. batteries, capacitors
• CPC Class Codes: Y02E 60/50 Fuel cells
• CPC Class Codes: Y02T 90/40 Application of hydrogen technology to transportation, e.g. using fuel cells

Abstract

An electrical power generator comprising at least one fuel cell and at least one capacitor electrically coupled together in parallel is operated in a manner that reduces stress on the fuel cell and prolongs fuel cell operating life. The operation comprises: monitoring a current drawn by a load; monitoring a voltage across the capacitor; and operating the fuel cell to generate an electrical output within a target output range when either the monitored current or voltage are within a respective selected current and voltage range, the fuel cell output supplying the load and/or recharging the capacitor. The capacitor is configured to discharge stored electrical energy to the load when the load exceeds the target output range.

Claims

1. A method of operating an electrical power generator comprising at least one fuel cell and at least one capacitor electrically coupled together in parallel, the method comprising:

(a) monitoring a current drawn by a load;

(b) monitoring a voltage across the capacitor; and

(c) operating the fuel cell to generate an electrical output within a target output range when either the monitored current or voltage are within a respective selected current and voltage range, the fuel cell output supplying the load and/or recharging the capacitor;

wherein the capacitor is configured to discharge stored electrical energy to the load when the load exceeds the target output range.

2. A method as claimed in claim 1 further comprising adjusting the fuel cell output by adjusting the rate of oxidant transmitted to the fuel cell.

3. A method as claimed in claim 2 wherein the rate of transmitted oxidant is within a range that corresponds to the target output range of the fuel cell.

4. A method as claimed in claim 1 further comprising when the monitored current is below and the monitored voltage is within the respective current and voltage ranges, reducing the recharging rate of the capacitor by reducing the fuel cell output.

5. A method as claimed in claim 4 further comprising reducing the fuel cell output to a lower limit of the target output range to reduce the recharging rate of the capacitor to a minimum, then stopping fuel cell operation when the monitored voltage reaches an upper limit of the voltage range.

6. A method as claimed in claim 5 wherein stopping fuel cell operation comprises reducing the fuel cell output to zero as the monitored voltage approaches the upper limit of the voltage range.

7. A method as claimed in claim 6 wherein during stopping fuel cell operation, the fuel cell output rate is reduced when the monitored voltage reaches a selected voltage setpoint.

8. A method as claimed in claim 5 wherein stopping fuel cell operation comprises directing the fuel cell output from recharging the capacitor to heating the fuel cell when the fuel cell output has not reached zero after the monitored voltage reaches the upper limit of the voltage range.

9. A method as claimed in claim 6 wherein an upper limit of the voltage range is selected to correspond to a fully charged capacitor.

10. A method as claimed in claim 1 further comprising when the monitored current is above the current range, increasing the fuel cell output to an upper limit of the target output range.

11. A method as claimed in claim 1 further comprising monitoring a temperature of the fuel cell, and operating the fuel cell to generate the electrical output within the target output range when the monitored temperature falls below a selected setpoint.

12. A method as claimed in claim 1 wherein operating the fuel cell to generate the electrical output comprises transmitting fuel and oxidant to the fuel cell using power supplied by the capacitor.

13. A computer readable memory having recorded statements and instructions for execution by a programmable device to carry out a method of operating an electrical power generator comprising at least one fuel cell and at least one capacitor electrically coupled together in parallel, the method comprising

(a) monitoring a current drawn by a load;

(b) monitoring a voltage across the capacitor; and

(c) operating the fuel cell to generate an electrical output within a target output range when either the monitored current or voltage are within a respective selected current and voltage range, the fuel cell output supplying the load and/or recharging the capacitor;

wherein the capacitor is configured to discharge stored electrical energy to the load when the load exceeds the target output range.

14. A memory as claimed in claim 13 wherein the method further comprises adjusting the fuel cell output by adjusting the rate of oxidant transmitted to the fuel cell.

15. A memory as claimed in claim 14 wherein the rate of transmitted oxidant is within a range that corresponds to the target output range of the fuel cell.

16. A memory as claimed in claim 13 wherein the method further comprises when the monitored current is below and the monitored voltage is within the respective current and voltage ranges, reducing the recharging rate of the capacitor by reducing the fuel cell output.

17. A memory as claimed in claim 16 wherein the method further comprises reducing the fuel cell output to a lower limit of the target output range to reduce the recharging rate of the capacitor to a minimum, then stopping fuel cell operation when the monitored voltage reaches an upper limit of the voltage range.

18. A memory as claimed in claim 17 wherein stopping fuel cell operation comprises reducing the fuel cell output to zero as the monitored voltage approaches the upper limit of the voltage range.

19. A memory as claimed in claim 18 wherein during stopping fuel cell operation, the fuel cell output rate is reduced when the monitored voltage reaches a selected voltage setpoint.

20. A memory as claimed in claim 17 wherein stopping fuel cell operation comprises directing the fuel cell output from recharging the capacitor to heating the fuel cell when the fuel cell output has not reached zero after the monitored voltage reaches the upper limit of the voltage range.

21. A memory as claimed in claim 17 wherein the upper limit of the voltage range is selected to correspond to a fully charged capacitor.

22. A memory as claimed in claim 13 wherein the method further comprises when the monitored current is above the current range, increasing the fuel cell output to an upper limit of the target output range.

23. A memory as claimed in claim 13 wherein the method further comprises monitoring a temperature of the fuel cell, and operating the fuel cell to generate the electrical output within the target output range when the monitored temperature falls below a selected setpoint.

24. A memory as claimed in claim 13 wherein operating the fuel cell to generate the electrical output comprises transmitting fuel and oxidant to the fuel cell using power supplied by the capacitor.

25. An electrical power generator comprising

(a) at least one fuel cell;

(b) at least one capacitor electrically coupled to the fuel cell in parallel;

(c) a current sensor for monitoring a current drawn by a load;

(d) a voltage sensor for monitoring a voltage across the capacitor; and

(e) a controller communicative with the current sensor and voltage sensor, and programmed with a method of operating the generator comprising

(i) monitoring the current sensor;

(ii) monitoring the voltage sensor; and

(iii) operating the fuel cell to generate an electrical output within a target output range when either the monitored current or voltage are within a respective selected current and voltage range, the fuel cell output supplying the load and/or recharging the capacitor;

wherein the capacitor is configured to discharge stored electrical energy to the load when the load exceeds the target output range.

26. A generator as claimed in claim 25 further comprising an air compressor and wherein the controller is further programmed to adjust the fuel cell output by adjusting the rate of oxidant transmitted to the fuel cell by the air compressor.

27. A generator as claimed in claim 26 wherein the rate of transmitted oxidant is within a range that corresponds to the target output range of the fuel cell.

28. A generator as claimed in claim 25 wherein the method programmed on the controller further comprises when the monitored current is below and the monitored voltage is within the respective current and voltage ranges, reducing the recharging rate of the capacitor by reducing the fuel cell output.

29. A generator as claimed in claim 28 wherein the method programmed on the controller further comprises reducing the fuel cell output to a lower limit of the target output range to reduce the recharging rate of the capacitor to a minimum, then slopping fuel cell operation when the monitored voltage reaches an upper limit of the voltage range.

30. A generator as claimed in claim 29 wherein stopping fuel cell operation comprises reducing the fuel cell output to zero as the monitored voltage approaches the upper limit of the voltage range.

31. A generator as claimed in claim 30 wherein during stopping fuel cell operation, the fuel cell output rate is reduced when the monitored voltage reaches a selected voltage setpoint.

32. A generator as claimed in claim 29 wherein stopping fuel cell operation comprises directing the fuel cell output from recharging the capacitor to heating the fuel cell when the fuel cell output has not reached zero after the monitored voltage reaches the upper limit of the voltage range.

33. A generator as claimed in claim 29 wherein the method programmed on the controller further comprises selecting an upper limit of the voltage range to correspond to a fully charged capacitor.

34. A generator as claimed in claim 25 wherein the method programmed on the controller further comprises when the monitored current is above the current range, increasing the fuel cell output to an upper limit of the target output range and transmitting power stored in the capacitor to the load.

35. A generator as claimed in claim 25 wherein the load is an operation of an electric vehicle, and the generator is configured to fit within a battery bay of the vehicle.

36. A generator as claimed in claim 25 further comprising a temperature sensor for monitoring a temperature of the fuel cell, and the method programmed on the controller further comprises operating the fuel cell to generate the electrical output within the target output range when the monitored temperature falls below a selected setpoint.

37. A generator as claimed in claim 25 wherein operating the fuel cell to generate the electrical output comprises transmitting fuel and oxidant to the fuel cell using power supplied by the capacitor.