Heatsink for concentrating or focusing optical/electrical energy conversion systems

• US 20070089777A1
• Filed: 10/04/2006
• Published: 04/26/2007
• Est. Priority Date: 10/04/2005
• Status: Abandoned Application

• Current Assignee: Soliant Energy, Inc. (Emcore Corporation)
• Original Assignee: Soliant Energy, Inc. (Emcore Corporation)
• Inventors: Johnson, Richard, Neff, Russell, Holmes, Howard
• Application Number:
  US11/543,299
• Publication Number:
  US 20070089777A1
• Time in Patent Office: Days
• US Class Current: 136/246
• CPC Class Codes: H01L 31/052 Cooling means directly associated or integrated with the PV cell, e.g. integrated Peltier elements for active cooling or heat sinks directly associated with the PV cells cooling means in combination with the PV module H02S40/42
• CPC Class Codes: H01L 31/0547 comprising light concentrating means of the reflecting type, e.g. parabolic mirrors, concentrators using total internal reflection
• CPC Class Codes: Y02E 10/52 PV systems with concentrators

Abstract

The present invention relates to heatsink technology for helping to dissipate thermal energy generated or absorbed with respect to optical focusing and/or concentrating systems such as projectors and spotlights as well as trough or dish reflectors. More specifically, the present invention relates to heat sink technology for helping to dissipate thermal energy generated by or absorbed in the proximity of the focus of optical concentrating elements of solar concentrator modules, wherein the heat sink includes a plurality of heat dissipating fins.

Claims

1. A system, comprising;

a) an optical element having an optical axis and a focus;

b) a source of thermal energy;

c) an illuminated volume between the optical element and the focus; and

d) a heatsink thermally coupled to the source of thermal energy in a manner effective to help dissipate the thermal energy, said heatsink comprising a plurality of fins having opposed major faces that are parallel to the optical axis, wherein at least a portion of a first fin of said plurality is inside the volume and wherein at least a portion of a second fin of the plurality is outside of the volume.

2. The system of claim 1, wherein said optical axis corresponds to a direction in which sunlight is incident upon the system when the system is aimed at the sun.

3. The system of claim 1, wherein the source of thermal energy is a light source that projects light onto the optical element such that the optical element projects the light from the system, and wherein optical axis corresponds to a direction in which light is projected from the system.

4. The system of claim 3, wherein the source emits collimated light.

5. The system of claim 3, wherein the source emits semi-collimated light.

6. The system of claim 1, wherein the source of thermal energy is a photovoltaic receiver positioned in a manner such that the optical element concentrates incident light onto the photovoltaic receiver such that the illuminated volume between the receiver and the optical element is under concentrated illumination.

7. The system of claim 1, wherein the second fin is a constituent of a stack including a plurality of spaced apart fins having major faces that are parallel to the optical axis.

8. The system of claim 7, wherein a support structure attaches the stack to the system, said support structure comprising the first fin.

9. The system of claim 8, wherein the first fin is radially oriented with respect to the optical axis.

10. The system of claim 1, wherein the first fin is radially oriented with respect to the optical axis.

11. The system of claim 1, wherein the second fin is positioned generally outside of the illuminated volume and includes a first portion that has a perimeter that is adjacent to and follows a boundary of the illuminated volume.

12. The system of claim 11, wherein the focus is above the optical element, and wherein the second fin includes an additional portion that is positioned outside the illuminated volume and that extends above the focus.

13. The system of claim 7, wherein a spacer is interposed between the second fin and an additional fin of the stack.

14. The system of claim 7, wherein the spaced apart fins of the stack are interleaved.

15. The system of claim 1, further comprising a dish reflector having a central optical axis and wherein the first fin is radially oriented with respect to the central optical axis.

16. The system of claim 15, wherein the first fin is coupled to the dish reflector and supports the second fin.

17. A system comprising;

a) an optical element having an optical axis and a focus;

b) an illuminated volume between the optical element and the focus; and

c) a heat sink thermally coupled to the system, wherein at least a portion of the heatsink is positioned in said volume.

18. The system of claim 17, wherein the heat sink comprises a fin having a major face parallel to the optical axis.

19. The system of claim 18, wherein the heat sink further comprises a stack of spaced apart fins coupled to the system in a manner effective to help dissipate thermal energy from the system.

20. The system of claim 18, wherein the optical element is a dish reflector and wherein the fin is oriented radially with respect to the optical axis.

21. The system of claim 20, further comprising an additional fin that is positioned radially with respect to the central optical axis.

22. The system of claim 21, further comprising at least one fin positioned parallel to the central optical axis, and wherein the radially positioned fins support the at least one fin.

23. The system of claim 17, wherein a photovoltaic cell is positioned in a manner effective to receive light concentrated by the optical element.

24. The system of claim 23, wherein the photovoltaic cell and the optical element are constituents of an articulatable module supported upon a fixed frame.

25. A system comprising;

a) an optical element having an optical axis and a focus;

b) an illuminated volume between the optical element and the focus; and

c) a heatsink thermally coupled to the system, wherein the heatsink comprises a fin having a major face parallel to the optical axis and having a first portion that has a perimeter that is adjacent to and follows a boundary of the illuminated volume.

26. The system of claim 25, wherein the focus is above the optical element and wherein the fin includes an additional portion that is positioned outside the illuminated volume and that extends above the focus.

27. The system of claim 25, wherein a photovoltaic cell is positioned at the focus and wherein the optical element concentrates incident light onto the cell.

28. The system of claim 25 wherein the optical element projects incident light from the system.

29. A photovoltaic power system, comprising at least one articulating photovoltaic concentrator module, said module comprising:

a) at least one photovoltaic cell;

b) an optical element that has a focus on a focal plane and that concentrates incident light onto the photovoltaic cell, wherein said optical element has an optical axis, and wherein said concentrating generates thermal energy;

c) a volume under concentrated illumination between the optical element and the photovoltaic cell; and

d) a heatsink comprising at least one heat dissipating fin that is thermally coupled to the photovoltaic cell in a manner effective to help dissipate thermal energy from the module, said fin having opposed major faces that are generally parallel to the optical axis of the optical element, and said fin having a portion that is positioned inside a volume between the focal plane and the optical element.

30. A photovoltaic power system, comprising at least one articulating photovoltaic concentrator module, said module comprising:

a) at least one photovoltaic cell

b) an optical element that has a focus on a focal plane and that concentrates incident light onto the photovoltaic cell, wherein said optical element has an optical axis, and wherein said concentrating generates thermal energy;

c) a volume under concentrated illumination between the optical element and the photovoltaic cell; and

d) a heatsink comprising at least one heat dissipating fin that is thermally coupled to the photovoltaic cell in a manner effective to help dissipate thermal energy from the module, said fin having opposed major faces that are generally parallel to the optical axis of the optical element, and said fin having a first portion that is positioned outside the volume under concentrated illumination and has a perimeter that is adjacent to and follows a boundary of the illuminated volume and having a second portion that is positioned outside the volume under concentrated illumination and extends above the focus.

31. A heat sink for dissipating thermal energy, comprising:

a) a stack of spaced apart fins, said fins having major faces parallel to an axis;

b) an open volume below the stack; and

c) at least a portion of a fin positioned in the open volume and having major faces parallel to the axis.

32. The heat sink of claim 31, wherein the fin having a portion inside the open volume is an additional fin having major faces that are nonparallel with respect to the fins of the stack.

33. The heat sink of claim 31, wherein the heat sink further comprises a plurality of fins having respective portions positioned in the open volume and having major faces parallel to the axis.

34. The heat sink of claim 33, wherein the additional fins extend radially from an axis that is parallel to the major faces of the additional fins.

35. The heat sink of claim 34, wherein the additional fins are coupled to the stack.

36. The heat sink of claim 34, wherein the additional fins are coupled to and support the stack.

37. The heat sink of claim 31, wherein the fins of the stack are parallel to each other.

38. The heat sink of claim 31, wherein the open volume under the stack is conical and wherein lower perimeter of the fins of the stack are shaped to follow the boundary of the conical open volume under the stack.

39. The heat sink of claim 31, wherein the open volume under the stack is conical and wherein the fins of the stack are positioned outside said volume.

40. A heat sink for dissipating thermal energy, comprising:

a) a stack of spaced apart fins, said fins having major faces parallel to an axis;

b) an open volume below the stack; and

c) a plurality of additional fins positioned at least partially in the open volume below the stack, said additional fins having major faces parallel to the axis and extending radially from the axis, and said additional fins supporting the stack.