CAPACITOR STRAP

• US 20070090955A1
• Filed: 10/10/2006
• Published: 04/26/2007
• Est. Priority Date: 10/25/2005
• Status: Active Grant

• Current Assignee: CHECKPOINT SYSTEMS, INC. (CCL Industries Incorporated)
• Original Assignee: CHECKPOINT SYSTEMS, INC. (CCL Industries Incorporated)
• Inventors: Cote, Andre, Soler Bonnin, Luis
• Granted Patent: US 7,646,305 B2
• Time in Patent Office: Days
• US Class Current: 340/572.5
• CPC Class Codes: G06K 19/07718 the record carrier being manufactured in a continuous process, e.g. using endless rolls
• CPC Class Codes: G06K 19/07749 the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
• CPC Class Codes: G06K 19/07752 using an interposer

Abstract

A capacitor strap that is applied to a security tag coil or antenna to form and properly tune an EAS or an RFID security tag. The capacitor strap is a thin film capacitor formed of two metal foils in between which is a dielectric material having ends that are electrically coupled to different points of a security tag coil or antenna. The capacitor strap may include an RFID integrated circuit, either in series or in parallel with the capacitor, which is then applied to security tag coil at a particular location to tune the tag to a predetermined frequency.

Claims

1. A strap component for electrically bridging at least two respective portions of an antenna or coil component of an EAS or RFID tag or inlay, said strap component being a thin, generally planar member comprising a first electrically conductive planar element, a second planar electrically conductive element and a planar dielectric layer disposed between at least portions of said first and second electrically conductive planar elements, whereupon said strap component exhibits a desired capacitance, said first electrically conductive element including a first portion arranged to be secured in electrical continuity with one of the at least two respective portions of the antenna or coil, said second electrically conductive element including a first portion arranged to be secured in electrical continuity with another of the at least two respective portions of the antenna or coil.

2. The strap component of claim 1 wherein the antenna or coil includes a pair of ends and wherein said first portion of said first electrically conductive element is arranged to be secured at any desired location on the antenna or coil at or between the ends of the antenna or coil and said first portion of said second electrically conductive element is arranged to be secured at any desired location on the antenna or coil at or between the ends of the antenna or coil, whereupon the operating frequency of the EAS or RFID tag or inlay is established.

3. The strap component of claim 1 wherein said strap component is stacked on top of or below the antenna or coil.

4. The strap component of claim 1, wherein the EAS tag or RFID tag or inlay is a generally flexible member and wherein said strap component is a generally flexible member.

5. The strap component of claim 1 wherein said first and second electrically conductive elements of said strap component each comprise aluminum.

6. The strap component of claim 1 wherein said dielectric comprises a coating on at least a portion of one of said first and second electrically conductive elements.

7. The strap component of claim 5 wherein said dielectric comprises a coating on at least a portion of one of said first and second electrically conductive elements.

8. The strap component of claim 1 wherein said dielectric comprises a film.

9. The strap component of claim 1 additionally comprising an integrated circuit chip mounted therein and in electrical continuity therewith, whereupon when said strap component is connected to said antenna or coil, a RFID tag or inlay results.

10. The strap component of claim 9 wherein said integrated circuit is electrically coupled to one of said first or second electrically conductive elements such that said integrated circuit is in series with said desired capacitance.

11. The strap component of claim 9 wherein said integrated circuit includes a first electrical contact and a second electrical contact and wherein said first electrical contact is electrically coupled to said first electrically conductive element and said second electrical contact is electrically coupled to said second electrically conductive element such that said integrated circuit is in parallel with said desired capacitance.

12. The strap component of claim 11 wherein one of said electrically conductive elements is “

L-shaped” and

wherein a first portion of said one of said electrically conductive elements overlaps a second portion of said other one of said electrically conductive elements.

13. The strap component of claim 1 wherein each of said first and second electrically conductive planar elements comprises a thin layer of metal having an outer surface and an inner surface, said electrically conductive metal including a coating of a dielectric material on at least a portion of said inner surface.

14. The strap component of claim 13 wherein said thin layer of metal comprises a metal foil.

15. The strap component of claim 13 wherein said first and second electrically conductive planar elements are juxtaposed with respect to each other so that at least a portion of both of said electrically conductive planar elements overlap and with their respective dielectric material coating layers at the location of such an overlap confronting each other to establish a desired capacitance for said strap component.

16. The strap component of claim 15 wherein the antenna or coil includes a pair of ends and wherein said first portion of said first electrically conductive element is arranged to be secured at any desired location on the antenna or coil at or between the ends of the antenna or coil and said first portion of said second electrically conductive element is arranged to be secured at any desired location on the antenna or coil at or between the ends of the antenna or coil, whereupon the operating frequency of the EAS or RFID tag or inlay is established.

17. The strap component of claim 1 wherein said first portion of said first electrically conductive planar element is arranged to be secured in electrical continuity with a selected portion of said antenna or coil component by means of a weld and wherein said first portion of said second electrically conductive planar element is arranged to be secured in electrical continuity with another selected portion of said antenna or coil component by means of a weld.

18. The strap component of claim 13 wherein said first portion of said first electrically conductive planar element is arranged to be secured in electrical continuity with a selected portion of said antenna or coil component by means of a crimp and wherein said first portion of said second electrically conductive planar element is arranged to be secured in electrical continuity with another selected portion of said antenna or coil component by means of a crimp.

19. The strap component of claim 16 wherein said first portion of said first electrically conductive planar element is arranged to be secured in electrical continuity with a selected portion of said antenna or coil component by means of a weld and wherein said first portion of said second electrically conductive planar element is arranged to be secured in electrical continuity with another selected portion of said antenna or coil component by means of a weld.

20. An EAS or RFID tag or inlay comprising an antenna or coil component and a strap component bridging at least two respective portions of said antenna or coil component, said strap component being a thin, generally planar member comprising a first electrically conductive planar element, a second electrically conductive planar element and a planar dielectric layer disposed between at least portions of said first and second electrically conductive planar elements, whereupon said strap component exhibits a desired capacitance, said first electrically conductive element including a first portion secured in electrical continuity with one of said at least two respective portions of said antenna or coil, said second electrically conductive element including a first portion secured in electrical continuity with another of said at least two respective portions of said antenna or coil.

21. The EAS or RFID tag or inlay of claim 20 wherein said antenna or coil includes a pair of ends and wherein said first portion of said first electrically conductive element is secured at any desired location on said antenna or coil at or between the ends of the antenna or coil and said first portion of said second electrically conductive element is secured at any desired location on the antenna or coil at or between the ends of said antenna or coil, whereupon the operating frequency of the EAS or RFID tag or inlay is established.

22. The EAS or RFID tag or inlay of claim 21 wherein said securement of said strap component to said antenna or coil is by means of welding.

23. The EAS or RFID tag or inlay of claim 20 wherein said strap component is stacked on top of or below said antenna or coil.

24. The EAS or RFID tag or inlay of claim 20, wherein said EAS or RFID tag or inlay is a generally flexible member and wherein said strap component is a generally flexible member.

25. The EAS or RFID tag or inlay of claim 20 wherein said first and second electrically conductive elements of said strap component each comprise aluminum.

26. The EAS or RFID tag or inlay of claim 20 wherein said dielectric comprises a coating on at least a portion of one of said first and second electrically conductive elements.

27. The EAS or RFID tag or inlay of claim 25 wherein said dielectric comprises a coating on at least a portion of one of said first and second electrically conductive elements.

28. The EAS or RFID tag or inlay of claim 20 wherein said dielectric comprises a film.

29. The EAS or RFID tag or inlay of claim 20, wherein said tag or inlay is an RFID tag and wherein said strap includes an integrated circuit mounted thereon.

40. The method of claim 28 wherein said first portion of said first electrically conductive element is welded to one of said at least two respective portions of said antenna or coil, and said first portion of said second electrically conductive element is welded to said other of said at least two respective portions of said antenna or coil.

30. A thin, generally planar, flexible, strap component for electrically bridging at least two respective portions of an antenna or coil component of an EAS or RFID tag or inlay, said strap component exhibiting a desired capacitance and comprising a first electrically conductive planar element and a second electrically conductive planar element, and a planar dielectric layer disposed between at least portions of said first and second electrically conductive planar elements, said first electrically conductive element including a first portion arranged to be secured in electrical continuity with one of the at least two respective portions of the antenna or coil, said second electrically conductive element including a first portion arranged to be secured in electrical continuity with another of the at least two respective portions of the antenna or coil, to result in the formation of the EAS or RFID tag or inlay.

31. The strap component of claim 30 wherein the antenna or coil includes a pair of ends and wherein said first portion of said first electrically conductive element is arranged to be secured at any desired location on the antenna or coil at or between the ends of the antenna or coil and said first portion of said second electrically conductive element is arranged to be secured at any desired location on the antenna or coil at or between the ends of the antenna or coil, whereupon the operating frequency of the EAS or RFID tag or inlay is established.

32. The strap component of claim 30 wherein said strap component is stacked on top of or below the antenna or coil.

33. The strap component of claim 30 wherein said first and second electrically conductive elements of said strap component each comprise aluminum.

34. The strap component of claim 30 wherein said dielectric comprises a coating on at least a portion of one of said first and second electrically conductive elements.

35. The strap component of claim 34 wherein said dielectric comprises a coating on at least a portion of one of said first and second electrically conductive elements.

36. The strap component of claim 30 wherein said dielectric comprises a film.

37. The strap component of claim 30 additionally comprising an integrated circuit chip mounted therein and in electrical continuity therewith, whereupon when said strap component is connected to said antenna or coil, a RFID tag or inlay results.

38. A method of making an EAS or RFID tag or inlay comprising:

(a) providing a thin, generally planar antenna or coil component;

(b) providing a thin, generally planar, strap component comprising a first electrically conductive planar element, a second electrically conductive planar element and a planar dielectric layer disposed between at least portions of said first and second electrically conductive elements, whereupon said strap component exhibits a desired capacitance; and

(c) causing said strap component to bridge at least two respective portions of said antenna or coil component, whereupon a first portion of said first electrically conductive element is secured in electrical continuity with one of said at least two respective portions of said antenna or coil and a first portion of said second electrically conductive element is secured in electrical continuity with another of said at least two respective portions of said antenna or coil.

39. The method of claim 38 wherein said antenna or coil includes a pair of ends and wherein said first portion of said first electrically conductive element is secured at any desired location on said antenna or coil at or between the ends of the antenna or coil and said first portion of said second electrically conductive element is secured at any desired location on the antenna or coil at or between the ends of said antenna or coil, whereupon the operating frequency of the EAS or RFID tag or inlay is established.

41. The method of claim 38 wherein said strap component is stacked on top of or below said antenna or coil.

42. The method of claim 38 wherein said first and second electrically conductive components of said strap component each comprise aluminum.

43. The method of claim 38 wherein said dielectric comprises a coating on at least a portion of one of said first and second electrically conductive elements.

44. The method of claim 42 wherein said dielectric comprises a coating on at least a portion of one of said first and second electrically conductive elements.

45. The method of claim 38 wherein said dielectric comprises a film.

46. The method of claim 38 additionally comprising providing an integrated circuit chip mounted on said strap component and in electrical continuity therewith, whereupon when said strap component is connected to said antenna or coil a RFID tag or inlay results.

47. The method of claim 38 wherein said step of providing a thin, generally planar strap component comprises:

(a) securing a metal layer on both sides of a polyethylene extrusion to form a laminate;

(b) selectively applying a photoresist on both metal layers;

(c) applying said laminate through an etching process to form a plurality of capacitor straps; and

(d) applying a liner and a removable adhesive to one said of said laminate.

48. The method of claim 47 wherein said metal layer is aluminum.

49. The method of claim 38 wherein said step of providing a thin, generally planar strap component comprises:

(a) applying a double heat seal coated metal layer to a first liner using a removable adhesive and applying a second double heat seal coated metal layer to a second layer to form first and second metal laminates;

(b) cutting portions of said double heat seal coated metal layer on said first and second liners to form a respective plurality of capacitor plates on said first and second liners;

(c) positioning said respective plurality of capacitor plates to face each other;

(d) registering each one of said plurality of capacitor plates on said first liner with a corresponding one of said plurality of capacitor plates on said second liner and combining them to form a plurality of capacitor straps; and

(e) removing either one of said first or second liners.

50. The method of claim 49 wherein said metal layer is aluminum.