Methods of minimizing temperature cross-sensitivity in vapor sensors and compositions therefor

• US 20070095678A1
• Filed: 11/01/2005
• Published: 05/03/2007
• Est. Priority Date: 11/01/2005
• Status: Active Grant

• Current Assignee: Therm-O-Disc Incorporated (Emerson Electric Company)
• Original Assignee: Therm-O-Disc Incorporated (Emerson Electric Company)
• Inventors: Ramamurthy, Praveen, West, Jeffrey
• Granted Patent: US 7,708,947 B2
• Time in Patent Office: Days
• US Class Current: 205/775
• CPC Class Codes: G01N 27/126 comprising organic polymers

Abstract

The present invention relates to methods of making compositions for sensor films used for detecting chemical analytes within sensors, such as polymer-absorption chemiresistors (i.e., conductometric sensors). The sensor films have reduced cross-sensitivity to temperature, while maintaining sensitivity to the chemical analytes. The sensor matrix includes components that are associated with a first temperature coefficient of resistance, such as a polymer resin and/or a first conductive particle. The sensor matrix further comprises a second species, preferably a conductive particle, which has a second temperature coefficient of resistance that is opposite to the first temperature coefficient of resistance. The second species has an opposite influence on a resistance response of the sensor from the first species. In this manner, the sensor matrix exhibits a minimized response in resistance to any changes in temperature.

Claims

1. A method for making a conductometric sensor having a reduced cross-sensitivity to temperature, the method comprising:

combining materials for a sensor matrix comprising a polymer resin, a first species comprising a first conductive particle, and a second species, wherein at least one of said polymer resin and said first species has one of a positive or a negative first temperature coefficient of resistance associated therewith, and said second species has a second temperature coefficient of resistance, wherein said second temperature coefficient of resistance is opposite to that of said first temperature coefficient of resistance; and

creating a sensor matrix comprising said polymer resin, said first species and said second species, wherein said sensor exhibits a change in resistance when exposed to one or more target analytes;

whereby said matrix exhibits a reduced change in resistance when exposed to variations in temperature.

2. The method according to claim 1, wherein said second species comprises a second conductive particle having said second temperature coefficient of resistance.

3. The method according to claim 2, wherein at least one of said first conductive particle and said second conductive particle is selected from the group consisting of:

nickel, gold, silver, manganese, copper, iron, cobalt, magnesium, platinum, aluminum, oxides, alloys, and mixtures thereof;

graphite;

carbon black;

graphene; and

borides, nitrides, carbides, or mixtures thereof.

4. The method according to claim 2, wherein at least one of said first and said second conductive particles comprises carbon.

5. The method according to claim 2, wherein said creating further comprises:

admixing said polymer resin, said first species comprising said first conductive particle, said second species comprising said second conductive particle, a curing reagent, and a catalyst to form a matrix mixture;

applying said matrix mixture to a sensor probe; and

crosslinking said matrix mixture.

6. The method according to claim 1, wherein said first temperature coefficient of resistance is positive and said second temperature coefficient of resistance is negative.

7. The method according to claim 6, wherein said first conductive particle comprises conductive carbon black particles having an N₂ adsorption of between about 8 to about 25 m²/g and a DBP of about 1 to about 180 ml/100 g.

8. The method according to claim 6, wherein said second species comprises a conductive particle comprising at least one oxide of magnesium, aluminum, manganese, nickel, cobalt, copper, iron, or mixtures thereof.

9. The method according to claim 1, wherein said first temperature coefficient of resistance is negative and said second temperature coefficient of resistance is positive.

10. The method according to claim 1 wherein said one or more target analytes comprise volatile organic compounds (VOCs).

11. The method according to claim 1 wherein an overall temperature coefficient of resistance for said sensor matrix relates to a ratio of said first temperature coefficient of resistance to said second coefficient of resistance.

12. The method according to claim 11 wherein said overall temperature coefficient of resistance for said sensor matrix relates to a ratio of a first amount of components within said matrix associated with said first temperature coefficient of resistance to a second amount of components associated with said second coefficient of resistance.

13. The method according to claim 1 wherein said resin comprises a siloxane monomer having at least one hydrocarbon side group with greater than or equal to two carbon atoms.

14. The method according to claim 1 wherein said resin is a crosslinked polymer that comprises an octylmethylsiloxane monomer.

15. A method for improving the responsiveness of a sensor that exhibits a change in resistance when in the presence of one or more target analytes, the method comprising:

creating a sensor matrix comprising a crosslinked polymer resin comprising a siloxane monomer, a first species of conductive particles comprising carbon and having a first temperature coefficient of resistance, and a second species of conductive particles having a second temperature coefficient of resistance, wherein said first temperature coefficient of resistance influences a resistance response of said sensor matrix when exposed to variations in temperature and said second temperature coefficient of resistance has an opposite influence on said resistance response of said sensor matrix, thereby minimizing changes in the resistance of said sensor matrix upon exposure to variations in temperature.

16. The method according to claim 15 wherein said first species of conductive particles comprises conductive carbon black particles having an N₂ adsorption of between about 8 to about 25 m²/g and a DBP of about 1 to about 180 ml/100 g.

17. The method according to claim 15 wherein said second species comprises a conductive particle comprising at least one oxide of magnesium, aluminum, manganese, nickel, cobalt, copper, iron, or mixtures thereof.

18. The method according to claim 15 wherein said siloxane monomer has at least one hydrocarbon side group with greater than or equal to two carbon atoms.

19. A sensor composition having a reduced temperature cross-sensitivity, the composition comprising:

a sensor matrix comprising a crosslinked siloxane polymer resin and a plurality of conductive particles, said plurality of conductive particles comprising a first species including a conductive carbon black having an N₂ adsorption of between about 8 to about 25 m²/g and a DBP of about 1 to about 180 ml/100 g that has a positive temperature coefficient of resistance and a second species having a negative temperature coefficient of resistance, thereby minimizing changes in the resistance of said sensor matrix upon exposure to variations in temperature.

20. The sensor material according to claim 19 wherein said siloxane polymer resin comprises a siloxane monomer having at least one hydrocarbon side group with greater than or equal to two carbon atoms.

21. The sensor material according to claim 19 wherein said second species comprises a conductive particle comprising at least one oxide of magnesium, aluminum, manganese, nickel, cobalt, copper, iron, or mixtures thereof.