Active damper with counter mass to compensate for structural vibrations of a lithographic system

• US 20070097340A1
• Filed: 10/31/2005
• Published: 05/03/2007
• Est. Priority Date: 10/31/2005
• Status: Abandoned Application

• Current Assignee: Nikon Corporation
• Original Assignee: Nikon Corporation
• Inventors: Yuan, Bausan, Masaki, Kazuo, Chang, Ping-Wei, Kawaguchi, Ryoichi, Teng, Ting-Chien, Makinouchi, Susumu
• Application Number:
  US11/262,882
• Publication Number:
  US 20070097340A1
• Time in Patent Office: Days
• US Class Current: 355/53
• CPC Class Codes: F16F 7/1005 characterised by active control of the mass
• CPC Class Codes: G03F 7/70766 Reaction force control means, e.g. countermass
• CPC Class Codes: G03F 7/70833 Mounting of optical systems, e.g. mounting of illumination system, projection system or stage systems on base-plate or ground
• CPC Class Codes: G03F 7/709 Vibration, e.g. vibration detection, compensation, suppression or isolation

Abstract

Methods and apparatus for actively damping vibrations associated with a optical assembly of a photolithographic system are disclosed. According to one aspect of the present invention, an assembly that provides damping to a structure of a photolithographic apparatus that is subject to structural oscillations includes a counter mass, an active mechanism, an a controller. The active mechanism is coupled to the structure, supports the counter mass, and applies a force to the structure to counteract structural oscillations in the structure. The controller controls the force applied by the active mechanism on the structure, and utilizes information associated with movement of the structure to control the force.

Claims

1. An assembly, the assembly being arranged to provide damping to a structure, the structure being subject to vibrations, the assembly comprising:

a counter mass;

an active mechanism, the active mechanism being coupled to the structure, wherein the active mechanism is arranged to support the counter mass and to apply a force to the structure to counteract structural movement of the structure; and

a controller connected to the active mechanism, the controller being arranged to control the force applied by the active mechanism on the structure, wherein the controller utilizes information associated with movement of the structure to control the force applied by the active mechanism on the structure.

2. The assembly of claim 1 wherein the active mechanism is one of a voice coil motor (VCM) arrangement and a piezoelectric actuator.

3. The assembly of claim 1 wherein the controller is a filter controller.

4. The assembly of claim 1 wherein the structure is an optical assembly of a photolithographic apparatus.

5. The assembly of claim 4 wherein the optical assembly includes at least one optical element and a frame that supports the at least one optical element, and wherein the assembly is coupled to the frame.

6. The assembly of claim 1 wherein the structure is a stage.

7. An exposure apparatus including the assembly of claim 1.

8. A device manufactured with the exposure apparatus of claim 7.

9. A wafer on which an image has been formed by the exposure apparatus of claim 7.

10. A photolithographic apparatus comprising:

an optical assembly, the optical assembly including at least one optical element and a frame, wherein the frame is arranged to support the at least one optical element;

a sensor arrangement, the sensor arrangement being arranged to detect movement of the at least one optical element, the sensor arrangement further being arranged to generate a first signal indicative of the movement of the at least one optical element;

a controller arrangement connected to the sensor arrangement, the controller arrangement being arranged to generate a control signal based on the first signal; and

an active damper, the active damper including an active mechanism and a counter mass, the active damper being coupled to the optical assembly, wherein the active mechanism is connected to the controller arrangement and arranged to be commanded to apply a force to the optical assembly using the control signal, the force being arranged to counteract structural movement of the optical assembly.

11. The photolithographic apparatus of claim 10 wherein the active mechanism is one 20 of a voice coil motor and a piezoelectric actuator, and the counter mass is coupled to the active mechanism.

12. The photolithographic apparatus of claim 10 wherein the active mechanism is coupled to the frame.

13. The photolithographic apparatus of claim 10 wherein the sensor arrangement includes one of an accelerometer and a velocity sensor, and wherein the sensor arrangement is arranged to detect movement of an optical central axis of the at least one optical element.

14. The photolithographic apparatus of claim 10 wherein the controller arrangement is a feedforward controller arrangement.

15. The photolithographic apparatus of claim 14 wherein the controller arrangement includes a filter and an amplifier.

16. A device manufactured with the photolithographic apparatus of claim 10.

17. A wafer on which an image has been formed by the exposure apparatus of claim 16.

18. A method for counteracting structural oscillations in a body of a system using an active damping arrangement, the active damping arrangement including a controller arrangement, a sensor, and an active damper coupled to the system, the active damper including an active mechanism and a counter mass, the method comprising:

obtaining information associated with the structural oscillations using the sensor;

providing the information from the sensor to the controller arrangement;

generating a control signal using the controller arrangement responsive to the information provided by the sensor; and

commanding the active mechanism using the control signal, wherein commanding the active mechanism using the control signal includes creating a force using the active mechanism, the force being arranged to be applied to the system to counteract the structural oscillations in the body responsive to the control signal.

19. The method of claim 18 wherein the sensor is mounted to the body, and the information associated with the structural oscillations is information pertaining to the movement of a central axis of the body.

20. The method of claim 19 wherein the force is arranged to substantially reduce the movement of the central axis of the body.

21. The method of claim 18 wherein the body is at least one optical element and the system further including a frame that supports the at least one optical element.

22. The method of claim 21 wherein the active damping arrangement is mounted on the frame and the force is arranged to be applied to the frame.

23. The method of claim 18 wherein the controller includes a filter and an amplifier, and wherein generating the control signal using the controller includes providing the information as an input to the filter, creating an output from the filter, and amplifying the output from the filter using the amplifier to generate the control signal.

24. The method of claim 18 wherein the active mechanism is one of a voice coil motor arrangement and a piezoelectric actuator.

25. The method of claim 18 wherein the controller arrangement includes a feedforward controller, the method further including:

providing information pertaining to disturbances associated with the system to the controller arrangement; and

providing information pertaining to dynamics associated with the system to the controller arrangement, wherein generating the control signal using the controller arrangement responsive to the information provided by the sensor includes generating the control signal using the controller arrangement responsive to the information pertaining to disturbances and the information pertaining to dynamics.

26. The method of claim 18 wherein the sensor is an accelerometer, and the information provided by the sensor is information associated with acceleration of the body.

27. The method of claim 18 wherein the sensor is a velocity sensor, and the information provided by the sensor is information associated with velocity of the body.

28. A method for operating a photolithography apparatus comprising the method for counteracting structural vibrations of claim 18, the system being an optical assembly of the photolithography apparatus.

29. A method for making an object including at least a photolithography process, wherein the photolithography process utilizes the method for operating a photolithography apparatus of claim 28.

30. A method for making a wafer utilizing the method of operating a photolithography apparatus of claim 28.