Delivery device with anchoring features and associated method

• US 20070100421A1
• Filed: 05/12/2006
• Published: 05/03/2007
• Est. Priority Date: 05/13/2005
• Status: Active Grant

• Current Assignee: Merit Medical Systems, Inc.
• Original Assignee: Alveolus, Inc. (Merit Medical Systems, Inc.)
• Inventors: Griffin, Mark
• Granted Patent: US 7,935,140 B2
• Time in Patent Office: Days
• US Class Current: 623/1.110
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
• CPC Class Codes: A61F 2002/9665 with additional retaining means

Abstract

A delivery device for positioning and deploying an implantable device within a lumen is provided. The device includes an inner tube positioned within an outer tube and capable of sliding therein, wherein the inner and outer tubes have proximal and distal ends. A mechanism is coupled to at least one of the inner and outer tubes and is operable to deploy the implantable device within the lumen. At least one anchor is positioned on the inner tube to stabilize the implantable device by engaging at least a portion of the implantable device while the mechanism deploys the device. The anchor is positioned on the inner tube such that the anchor is freely rotatable about the inner tube.

Claims

1. A delivery device for positioning and deploying an implantable device within a lumen comprising:

a longitudinal outer tube having proximal and distal ends, wherein the implantable device capable of being positioned proximate to the distal end of the outer tube;

a longitudinal inner tube slidably disposed within the outer tube and having proximal and distal ends, wherein the inner tube is configured to underlie at least a portion of the implantable device;

a mechanism coupled to at least one of the inner and outer tubes and operable to deploy the implantable device within the lumen; and

at least one anchor positioned on the inner tube and being freely rotatable with respect thereto, wherein each anchor is capable of engaging at least a portion of the implantable device for stabilizing the implantable device during deployment thereof.

2. The delivery device according to claim 1, wherein the outer tube comprises a coil positioned therein.

3. The delivery device according to claim 2, wherein the coil of the outer tube extends proximally of its distal end.

4. The delivery device according to claim 1, wherein the outer tube comprises a sheath attached to the distal end of the outer tube.

5. The delivery device according to claim 4, wherein the sheath is larger in diameter than the outer tube, and wherein the implantable device is capable of being positioned within the sheath prior to deployment of the implantable device.

6. The delivery device according to claim 1, wherein each of the inner and outer tubes comprises a semi-transparent polymeric material.

7. The delivery device according to claim 6, wherein the polymeric material comprises at least one of polytetrafluoroethylene and polyether block amide.

8. The delivery device according to claim 1, wherein the mechanism comprises at least one actuator coupled to the outer tube.

9. The delivery device according to claim 1, further comprising a plurality of anchors.

10. The delivery device according to claim 1, wherein each anchor comprises an annular member that extends outwardly and radially about at least a portion of the circumference of the inner tube.

11. The delivery device according to claim 10, wherein each annular member extends outwardly and radially from a cylindrical member.

12. The delivery device according to claim 1, wherein each anchor is capable of applying a compressive force on at least a portion of the implantable device to frictionally engage the implantable device during deployment thereof.

13. The delivery device according to claim 1, further comprising at least one spacer positioned on the inner tube and adjacent to a respective anchor, wherein the spacer is freely rotatable about the inner tube.

14. A delivery device for positioning and deploying an implantable device within a lumen comprising:

a longitudinal outer tube having proximal and distal ends, wherein the implantable device capable of being positioned proximate to the distal end of the outer tube;

a longitudinal inner tube slidably disposed within the outer tube and having proximal and distal ends, wherein the inner tube is configured to underlie at least a portion of the implantable device;

a mechanism coupled to at least one of the inner and outer tubes and operable to deploy the implantable device within the lumen;

a plurality of anchors positioned on the inner tube, wherein each anchor is capable of engaging at least a portion of the implantable device for stabilizing the implantable device during deployment thereof; and

at least one spacer positioned on the inner tube and adjacent to at least one anchor.

15. The delivery device according to claim 14, wherein each anchor and each spacer are positioned on the inner tube such that each anchor and each spacer are freely rotatable about the inner tube.

16. The delivery device according to claim 14, wherein each anchor is positioned between a pair of anchors.

17. The delivery device according to claim 14, wherein the inner tube comprises a pusher positioned proximally of the distal end of the inner tube, and wherein a proximal end of the implantable device is capable of being positioned adjacent to the pusher during deployment of the implantable device.

18. The delivery device according to claim 17, wherein a diameter of the inner tube proximally of the pusher is larger than a diameter of the inner tube distally of the pusher.

19. The delivery device according to claim 14, wherein each anchor comprises an annular member that extends outwardly and radially about at least a portion of the circumference of the inner tube.

20. The delivery device according to claim 19, wherein each annular member extends outwardly and radially from a cylindrical member.

21. The delivery device according to claim 20, wherein a diameter of each spacer is substantially the same as a diameter of each cylindrical member.

22. The delivery device according to claim 14, wherein each anchor is capable of applying a compressive force on the implantable device and the outer tube to frictionally engage the implantable device.

23. A method for manufacturing a delivery device for positioning and deploying an implantable device within a lumen, the method comprising:

forming a longitudinal inner tube having proximal and distal ends;

positioning at least one anchor on the inner tube such that the anchor is freely rotatable with respect thereto;

forming an outer tube having proximal and distal ends; and

positioning the outer tube over the inner tube such that the outer tube is capable of sliding over the inner tube.

24. The method according to claim 23, further comprising attaching a sheath to the distal end of the outer tube, wherein the sheath is capable of accommodating an implantable device therein.

25. The method according to claim 23, further comprising positioning a pusher on the inner tube and adjacent to at least one anchor, and wherein positioning comprises positioning the at least one anchor distally of the pusher.

26. The method according to claim 25, wherein forming comprises forming the inner tube such that a diameter of the inner tube proximally of the pusher is larger than a diameter of the inner tube distally of the pusher.

27. The method according to claim 26, further comprising attaching a tip to the distal end of the inner tube to restrain the at least one anchor and the at least one spacer on the inner tube between the pusher and the tip.

28. The method according to claim 23, further comprising positioning at least one spacer on the inner tube and adjacent to at least one anchor, wherein the spacer is freely rotatable about the inner tube.

29. The method according to claim 23, further comprising forming the at least one anchor with injection molding prior to positioning the anchor on the inner tube.

30. The method according to claim 23, further comprising coupling a deployment mechanism to at least one of the inner and outer tubes, wherein the deployment mechanism is capable of deploying the implantable device within the lumen.

31. A delivery device for positioning and deploying an implantable device within a lumen comprising:

a first member;

a second member slidable with respect to the first member and defining a space therebetween configured to hold the implantable device;

wherein sliding of the first and second members relative to each other opens the space and deploys the implantable device from the space and into the lumen; and

at least one engagement member supported by one of the first and second members, wherein the engagement member is spaced from the implantable device prior to relative sliding of the first and second members and engaged with the implantable device as the first and second members slide relative to each other so as to overcome friction between the implantable device and the one of the first and second members not supporting the engagement member.

32. The delivery device according to claim 31, wherein each engagement member is positioned on one of the first and second members such that each engagement member is freely rotatable thereabout.

33. The delivery device according to claim 31, wherein each engagement member comprises an annular member that extends outwardly and radially about at least a portion of the circumference of one of the first and second members.

34. The delivery device according to claim 33, wherein each engagement member extends outwardly and radially from a cylindrical member.

35. The delivery device according to claim 31, wherein the first member comprises an outer tube and the second member comprises an inner tube, and wherein the inner tube is positioned within the outer tube.

36. The delivery device according to claim 35, wherein each engagement member is supported by the inner tube.

37. The delivery device according to claim 31, further comprising a mechanism coupled to at least one of the first and second members and operable to slide the first and second members relative to each other to deploy the implantable device within the lumen.