ELECTROCHEMICAL ION EXCHANGE TREATMENT OF FLUIDS
First Claim
1. A fluid treatment apparatus comprising:
- (a) an electrochemical cell comprising (i) a plurality of fluid orifices to receive an input fluid and release an output fluid, the input fluid comprising a first level of active microorganisms;
(ii) first and second electrodes; and
(iii) an ion exchange membrane between the first and second electrodes to treat the input fluid to form the output fluid;
(b) a power supply to apply a current to the first and second electrodes; and
(c) a controller to control the power supply to apply to the first and second electrodes, a current having a current density which is sufficiently high to deactivate the microorganisms in the fluid such that the output fluid comprises a second level of active microorganisms which is less than the first level of active microorganisms in the input fluid.
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Accused Products
Abstract
A fluid treatment apparatus for treating a fluid comprises an electrochemical cell having fluid orifices to receive and release fluid, and a fluid passageway connecting the orifices with a water-splitting ion exchange membrane is exposed to the fluid in the passageway. First and second electrodes are positioned about the membrane. The apparatus also comprises a controller to control and operate a power supply and valve system. The power supply supplies a current to the first and second electrodes at sufficiently high current density to result in bacteriostasis, deactivation, or a reduction in the microorganisms in the fluid. The controller can also operate a set of cells to deionize fluid and regenerate the cells.
119 Citations
105 Claims
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1. A fluid treatment apparatus comprising:
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(a) an electrochemical cell comprising (i) a plurality of fluid orifices to receive an input fluid and release an output fluid, the input fluid comprising a first level of active microorganisms;
(ii) first and second electrodes; and
(iii) an ion exchange membrane between the first and second electrodes to treat the input fluid to form the output fluid;
(b) a power supply to apply a current to the first and second electrodes; and
(c) a controller to control the power supply to apply to the first and second electrodes, a current having a current density which is sufficiently high to deactivate the microorganisms in the fluid such that the output fluid comprises a second level of active microorganisms which is less than the first level of active microorganisms in the input fluid. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 12)
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10. A fluid treatment apparatus comprising:
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(a) an electrochemical cell comprising (i) a plurality of fluid orifices to receive an input fluid and release an output fluid, the input fluid comprising a first heterotrophe bacteria plate count, and the output fluid comprising a second heterotrophe bacteria plate count;
(ii) first and second electrodes; and
(iii) an ion exchange membrane between the first and second electrodes to treat the input fluid to form the output fluid, the ion exchange membrane comprising both anion and cation exchange surfaces;
(b) a power supply to apply a current to the first and second electrodes; and
(c) a controller to control the power supply to supply a current to the first and second electrodes to obtain an electric potential drop of at least about 0.05 volts/membrane and that is sufficiently high to substantially prevent an increase in the plate count of the heterotrophe bacteria in the output fluid, so that a second plate count of heterotrophe bacteria in the output fluid is lower than the first plate count of heterotrophe bacteria in the input fluid. - View Dependent Claims (11)
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13. A fluid treatment apparatus comprising:
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(a) an electrochemical cell comprising;
(i) fluid orifices to receive input fluid and release output fluid, the input fluid having a first level of a microorganism;
(ii) a water-splitting membrane; and
(iii) first and second electrodes about the water-splitting membrane;
(b) a valve to control the flow of input fluid into a fluid orifice of the electrochemical cell;
(c) a power supply to supply a current to the first and second electrodes; and
(d) a controller to operate the valve to flow the input fluid into a fluid orifice of the electrochemical cell to provide a residence time of the fluid in the cell of at least 0.05 minutes, while controlling the power supply to supply to the first and second electrodes, a current having a current density of from about 0.01 to about 20 mA/cm2, and which is sufficiently high to deactivate microorganisms in the input fluid to provide an output fluid having at least one log reduction of microorganisms for the fluid residence time of at least 0.05 minute.
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14. A method of treating a fluid having a first level of active microorganisms, in an electrochemical cell comprising a water-splitting membrane between a pair of electrodes, the method comprising:
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(a) exposing the fluid to the water-splitting membrane; and
(b) applying a current through the fluid via the pair of electrodes, the current having a sufficiently high current density to deactivate the microorganisms in the input fluid to form an output fluid having a second level of active microorganisms which is less than the first level of active microorganisms.
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15. A method of treating an input fluid comprising a first plate count of active heterotrophe bacteria, in an electrochemical cell comprising a pair of electrodes about a water-splitting membrane comprising anion and cation exchange surfaces, and the method comprising:
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(a) flowing the input fluid past both the anion and cation exchange surfaces the water-splitting membrane; and
(b) maintaining across the cation and anion exchange surfaces of the water-splitting membrane, an electric potential drop of at least about 0.05 volts/membrane and which is sufficiently high to substantially prevent an increase in the plate count of the heterotrophe bacteria in the output fluid, so that a second plate count of heterotrophe bacteria in the output fluid is less than or equal to the first plate count of heterotrophe bacteria in the input fluid. - View Dependent Claims (16)
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17. A method of treating a fluid comprising active microorganisms in an electrochemical cell comprising a water-splitting membrane between a pair of electrodes, the membrane having anion and cation exchange surfaces, and the method comprising:
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(a) flowing a fluid past both anion and cation exchange surfaces of the water-splitting membrane to provide a fluid residence time of at least 0.05 minutes in the electrochemical cell; and
(b) maintaining a current density of at least 0.01 mA/cm2 through the cell to substantially prevent an increase of the number of active microorganisms in the fluid.
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18. A fluid treatment apparatus comprising:
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(a) an electrochemical cell comprising a housing having fluid orifices, a pair of electrodes, and a water-splitting membrane between the electrodes;
(b) a filter connected to a fluid orifice of the electrochemical cell;
(c) a power supply to supply a current to the electrodes of the cell;
(d) a valve to control the flow of fluid through the fluid orifices of the cell; and
(e) a controller to control the valve and power supply, wherein the controller;
(1) in a fluid deionization stage, operates the valve to flow fluid into a fluid orifice of the cell while controlling the power supply to supply a current to the electrodes to deionize the fluid to form deionized fluid that is released at another fluid orifice; and
(2) in a regeneration stage, operates the valve to provide fluid into a fluid orifice of the cell while controlling the power supply to supply a current to the electrodes to regenerate the ion exchange membrane to form regenerated waste fluid which is released at another orifice. - View Dependent Claims (19, 20, 21, 22, 23, 24, 25, 26)
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27. A method of filtering fluid in an electrochemical cell having a water-splitting membrane between a pair of electrodes, the method comprising:
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(a) deionizing the fluid by passing the fluid through the electrochemical cell while supplying a current to the electrodes of the cell to deionize the fluid while deactivating microorganisms in the fluid;
(b) passing the fluid though an activated carbon filter;
(c) passing the fluid through a sediment filter; and
(d) exposing the fluid to ultraviolet radiation.
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28. A method of treating a fluid in a fluid treatment apparatus comprising (i) an electrochemical cell comprising fluid orifices, a water-splitting membrane between a pair of electrodes, (ii) a filter connected to a fluid orifice of the electrochemical cell, (iii) a valve to control the flow of fluid through the fluid orifices of the cell, (iv) a power supply to supply a current to the electrodes;
- and (v) a controller to control the power supply and valve, the method comprising;
(a) in a fluid treatment cycle, (i) deionizing the fluid by passing the fluid into a fluid orifice of the cell while supplying a current to the electrodes of the cell to deionize the fluid; and
(ii) flowing the fluid through a reverse osmosis filter; and
(b) in a regeneration cycle, flowing fluid into a fluid orifice of the cell while supplying a current to the electrodes of the cell to regenerate the water-splitting membrane.
- and (v) a controller to control the power supply and valve, the method comprising;
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29. A fluid treatment apparatus for treating a fluid, the apparatus comprising:
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(a) an electrochemical cell comprising (i) fluid orifices to receive the fluid, the fluid having a first level of active microorganisms;
(ii) first and second electrodes; and
(iii) a water-splitting membrane between the first and second electrodes;
(b) a power supply to supply a current to the first and second electrodes;
(c) a controller to control the power supply to apply to the first and second electrodes, a current having a sufficiently high current density to deactivate microorganisms in the fluid in the electrochemical cell; and
(d) an antimicrobial cell comprising a source of an antimicrobial agent to expose the fluid to an antimicrobial agent. - View Dependent Claims (30, 31, 32, 33, 34, 35)
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36. A method of treating a fluid to deactivate microorganisms, in an electrochemical cell comprising electrodes about a water-splitting membrane having anion and cation exchange surfaces, the method comprising:
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(a) exposing the fluid to the water-splitting membrane while applying a current through the fluid, the current having a sufficiently high current density to deactivate the microorganisms in the fluid; and
(b) exposing the fluid to an antimicrobial agent. - View Dependent Claims (37, 38, 104, 105)
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39. A fluid treatment apparatus comprising:
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(a) an electrochemical cell comprising a housing having a plurality of orifices, and an ion exchange membrane between a pair of electrodes;
(b) a power supply to supply a current to the electrodes;
(c) a valve to control the flow of fluid through the orifices of the cell; and
(d) a controller to;
(1) in a deionization cycle, open the valve to flow fluid into an orifice of the cell while controlling the power supply to supply a current having a current density to the pair of electrodes to form deionized fluid which is released at another orifice; and
(2) in a post deionization cycle, close the valve to substantially stop the flow of fluid into the cell, while continuing to control the power supply to supply a deionization current to the electrodes for a time period. - View Dependent Claims (40, 41, 42, 43)
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44. A fluid treatment method conducted in an electrochemical cell, the method comprising:
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(a) flowing fluid into the cell while maintaining a current in the cell to deionize the fluid;
(b) stopping the flow of fluid into the cell and allowing residual fluid to remain in the cell; and
(c) after stopping the flow of fluid into the cell, continuing to supply a deionization current through the cell for a time period.
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45. A fluid treatment apparatus comprising:
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(a) an electrochemical cell comprising a first orifice abutting a cylindrical outer wall, a second orifice abutting a tubular inner wall, a first electrode adjacent to the cylindrical outer wall, a second electrode about the tubular inner wall, and a spiral wound ion exchange membrane between the electrodes;
(b) a power supply to supply a current to the electrodes of the cell;
(c) a valve to control the flow of fluid through the orifices of the cell; and
(d) a controller to control the power supply and valve to (1) in a deionization cycle, flow fluid into the second orifice so that the fluid travels from the tubular inner wall to the cylindrical outer wall to be released at the first orifice, while supplying a current to the electrodes to deionize the fluid; and
(2) in a regeneration cycle, flow fluid into the first orifice so that the fluid travels from the cylindrical outer wall to the tubular inner wall to be released at the second orifice, while supplying a current to the electrodes to regenerate the spiral wrap ion exchange membrane.
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46. A fluid treatment method conducted in an electrochemical cell comprising a first orifice abutting a cylindrical outer wall, a second orifice abutting a tubular inner wall, a first electrode adjacent to the cylindrical outer wall, a second electrode about the tubular inner wall, and a spiral wound ion exchange membrane between the electrodes, the method comprising:
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(a) a deionization cycle comprising flowing fluid into the second orifice so that the fluid travels from the tubular inner wall to the cylindrical outer wall to be released at the first orifice, while supplying a current to the electrodes to deionize the fluid; and
(b) a regeneration cycle comprising flowing fluid into the first orifice so that the fluid travels from the cylindrical outer wall to the tubular inner wall to be released at the second orifice, while supplying a current to the electrodes to regenerate the spiral wrap ion exchange membrane.
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47. A fluid treatment apparatus comprising:
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(a) an electrochemical cell comprising a housing having a plurality of orifices, and an ion exchange membrane between a pair of electrodes;
(b) a power supply to supply a current to the electrodes of the cell;
(c) a valve to control the flow of fluid through the orifices of the cell; and
(d) a controller to;
(1) in a fluid deionization cycle, operate the valve to pass fluid into an orifice of the cell while controlling the power supply to supply a current to the electrodes to form deionized fluid that is released at another orifice; and
(2) in a regeneration cycle, operating the valve to provide a timed burst of fluid into an orifice of the cell, the timed burst comprising opening the valve for a time period shorter than the regeneration cycle time, and then closing the valve, while controlling the power supply to supply a current to the electrodes to regenerate the ion exchange membrane to form regenerate fluid which is released at another orifice. - View Dependent Claims (48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58)
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59. A method of operating an electrochemical cell comprising a pair of electrodes about an ion exchange membrane, the method comprising:
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(a) in a fluid deionization cycle, passing fluid into the cell while powering the electrodes to deionize the fluid to form deionized fluid; and
(b) in a regeneration cycle, providing a timed burst of fluid into the cell while powering the electrodes to regenerate the ion exchange membrane.
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60. A fluid treatment apparatus comprising:
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(a) an electrochemical cell comprising a housing having a plurality of orifices, and an ion exchange membrane between a pair of electrodes;
(b) a power supply to supply a current to the electrodes of the cell;
(c) a valve to control the flow of fluid through the orifices of the cell; and
(d) a controller to;
(1) in a deionization cycle, open the valve to flow fluid into an orifice of the cell while controlling the power supply to supply a current to the electrodes to deionize the fluid to form deionized fluid which is released at another orifice;
(2) in a regeneration cycle, open the valve to flow fluid into an orifice of the cell and control the power supply to;
(i) in a main regeneration step, supply a current having a polarity to the electrodes to regenerate the ion exchange membrane to form regenerate fluid which is released at another orifice; and
(ii) in a post regeneration step, reverse the polarity of the current, whereby the concentration of residual ions in the fluid in the cell is reduced. - View Dependent Claims (61, 62)
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63. A fluid treatment method conducted in an electrochemical cell, the method comprising:
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(a) in a deionization cycle, flowing fluid into the cell while passing a current through the fluid to form deionized fluid which is released from the cell;
(b) in a regeneration cycle, flowing fluid into the cell and (i) in a main regeneration step, passing a current having a polarity through the fluid to regenerate the ion exchange membrane to form regenerate fluid which is released from the cell; and
(ii) in a post regeneration step, reversing the polarity of the current, whereby the concentration of residual ions in the fluid in the cell is reduced.
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64. A fluid treatment apparatus comprising:
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(a) an electrochemical cell comprising a housing having inlet and deionized fluid orifices, and an ion exchange membrane between first and second electrodes, the first electrode being adjacent to the inlet orifice and the second electrode adjacent to the deionized fluid orifice;
(b) a power supply to supply a current to the electrodes of the cell;
(c) a valve to control the flow of fluid through the inlet and deionized fluid orifices of the cell; and
(d) a controller to;
(1) in a deionization cycle, open the valve to flow fluid into the inlet fluid orifice of the cell while controlling the power supply to supply a current having a first positive polarity to the first electrode to deionize the fluid to form deionized fluid which is released at the deionized fluid orifice;
(2) in a regeneration cycle, open the valve to flow fluid into the deionized fluid orifice of the cell while controlling the power supply to supply a current having a first positive polarity to the second electrode to regenerate the ion exchange membrane to form regenerate fluid which is released from the inlet orifice.
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65. A fluid treatment apparatus comprising:
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(a) an electrochemical cell comprising a housing having inlet and deionized fluid orifices, and an ion exchange membrane between first and second electrodes, the first electrode being adjacent to the inlet orifice and the second electrode adjacent to the deionized fluid orifice;
(b) a power supply to supply a current to the electrodes of the cell;
(c) a valve to control the flow of fluid through the inlet and deionized fluid orifices of the cell; and
(d) a controller to;
(1) in a deionization cycle, open the valve to flow fluid into the inlet fluid orifice of the cell while controlling the power supply to supply a current to the first electrode to deionize the fluid to form deionized fluid which is released at the deionized fluid orifice;
(2) in a regeneration cycle, open the valve to flow deionized fluid into the inlet fluid orifice of the cell while controlling the power supply to supply a current having a first positive polarity to the second electrode to regenerate the ion exchange membrane to form regenerate fluid which is released from the deionized fluid orifice. - View Dependent Claims (66, 68, 69, 70, 71)
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67. A fluid treatment apparatus comprising:
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(a) an electrochemical cell comprising a housing having inlet and deionized fluid orifices, and an ion exchange membrane between first and second electrodes, the first electrode being adjacent to the inlet orifice and the second electrode adjacent to the deionized fluid orifice;
(b) a variable voltage supply that provides a time modulated direct current voltage to the electrodes of the cell, the time modulated direct current voltage having a single polarity that remains either positive or negative;
(c) a valve to control the flow of fluid through the inlet and deionized fluid orifices of the cell; and
(d) a controller to, in a regeneration cycle, open the valve to flow fluid into the deionized fluid orifice of the cell while controlling the variable voltage supply to supply a time modulated direct current voltage to the electrodes of the cell.
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72. A fluid treatment apparatus comprising:
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(a) an electrochemical cell comprising a housing having a plurality of orifices, and an ion exchange membrane between a pair of electrodes;
(b) a power supply to supply a current to the electrodes;
(c) a valve to control the flow of fluid through the orifices of the cell; and
(d) a controller to;
(1) in a deionization cycle, open the valve to flow fluid into an orifice of the cell while controlling the power supply to supply a current having a current density to the pair of electrodes to form deionized fluid which is released at another orifice; and
(2) in a regeneration cycle, open the valve to supply deionized fluid to an orifice while controlling the power supply to supply a modulated regeneration current to the electrodes.
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73. A fluid treatment apparatus comprising:
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(a) first and second electrochemical cells, each electrochemical cell comprising;
(i) a housing comprising a pair of electrodes;
(ii) a water-splitting membrane between the electrodes; and
(iii) a fluid inlet and a fluid outlet;
(b) a power supply to supply current to the electrodes of the first and second electrochemical cells;
(c) a valve system comprising a plurality of solenoid valves comprising;
(d) a controller to control (i) the power supply to switch the power supply on and off, and regulate a current applied by the power supply to the electrodes of the first and second electrochemical cells, and (ii) controls the plurality of solenoid valves of the valve system to regulate the flow of fluid through the first and second electrochemical cells. - View Dependent Claims (74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89)
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90. A fluid treatment apparatus comprising:
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(a) an electrochemical cell comprising (i) a plurality of fluid orifices to receive an input fluid and release an output fluid;
(ii) a first pair of inner and outer electrodes that are each composed of the same first material;
(iii) a second pair of inner and outer electrodes are each composed of the same second material that is a different material from the first material; and
(iii) an ion exchange membrane between the first and second pairs of inner and outer electrodes to treat the input fluid to form the output fluid; and
(b) a power supply to supply a current to operate the first pair of inner and outer electrodes only as an anode, and the second pair of inner and outer electrode only as a cathode. - View Dependent Claims (91, 92, 93, 94, 95, 96, 97, 98)
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99. A fluid treatment apparatus comprising:
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(a) an electrochemical cell comprising a housing having a plurality of orifices, and an ion exchange membrane between a pair of electrodes;
(b) a power supply to supply a current to the electrodes;
(c) a valve to control the flow of fluid through the orifices of the cell;
(d) a scale inhibitor drip system for dripping a scale inhibitor reagent into the fluid to inhibit scale formation in the electrochemical cell; and
(d) a controller to;
(1) in a deionization cycle, open the valve to flow fluid into an orifice of the cell while controlling the power supply to supply a current having a current density to the pair of electrodes to form deionized fluid which is released at another orifice; and
(2) in a regeneration cycle, open the valve to supply deionized fluid to an orifice while controlling the power supply to supply a modulated regeneration current to the electrodes. - View Dependent Claims (100, 101, 102)
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103. A fluid treatment apparatus comprising:
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(a) an electrochemical cell comprising a housing having a plurality of orifices, a pair of electrodes, and an ion exchange membrane between the electrodes;
(b) a power supply to supply a current to the electrodes of the cell;
(c) a valve to control the flow of fluid through the orifices of the cell;
(d) a temperature sensor to measure a temperature of the fluid and generate a temperature signal; and
(e) a controller to control the power supply and valve to;
(1) in a deionization cycle, open the valve to flow fluid into an orifice of the cell while controlling the power supply to supply a current to the electrodes to deionize the fluid to form deionized fluid which is released at another orifice;
(2) in a regeneration cycle, open the valve to flow fluid into an orifice of the cell and control the power supply to supply a current to the electrodes to regenerate the ion exchange membrane to form regenerate fluid which is released at another orifice, and wherein in either or both of the deionization and regeneration cycles, the controller receives the temperature signal and selects the current supplied to the electrodes in relation to the temperature signal.
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Specification