Power converters

• US 20070108771A1
• Filed: 12/02/2005
• Published: 05/17/2007
• Est. Priority Date: 11/11/2005
• Status: Active Grant

• Current Assignee: Converteam UK Limited (General Electric Company)
• Original Assignee: Converteam UK Limited (General Electric Company)
• Inventors: Stiesdal, Henrik, Jones, Rodney, Grondahl, Erik, Brogan, Paul
• Granted Patent: US 7,372,174 B2
• Time in Patent Office: Days
• US Class Current: 290/44
• CPC Class Codes: H02P 2101/15 for wind-driven turbines
• CPC Class Codes: H02P 9/102 for limiting effects of transients

Abstract

The present invention provides a power converter that can be used to interface a generator that provides variable voltage at variable frequency to a supply network operating at nominally fixed voltage and nominally fixed frequency and including features that allow the power converter to remain connected to the supply network and retain control during supply network fault and transient conditions. The power converter includes a generator bridge electrically connected to the stator of the generator and a network bridge. A dc link is connected between the generator bridge and the network bridge. A filter having network terminals is connected between the network bridge and the supply network. A first controller is provided for controlling the operation of the semiconductor power switching devices of the generator bridge. Similarly, a second controller is provided for controlling the operation of the semiconductor power switching devices of the network bridge. The first controller uses a dc link voltage demand signal VDC_NET* indicative of a desired dc link voltage to control the semiconductor power switching devices of the network bridge to achieve the desired level of dc link voltage that corresponds to the dc link voltage demand signal VDC_NET*. The second controller uses a power demand signal P* indicative of the level of power to be transferred from the dc link to the supply network through the network bridge, and a voltage demand signal VTURB* indicative of the voltage to be achieved at the network terminals of the filter to control the semiconductor power switching devices of the network bridge to achieve the desired levels of power and voltage that correspond to the power and voltage demand signals P* and VTURB*.

Claims

1. A power converter that can be used to interface a generator that provides variable voltage at variable frequency to a supply network operating at nominally fixed voltage and nominally fixed frequency, the power converter comprising:

a first active rectifier/inverter electrically connected to the stator of the generator and including a plurality of semiconductor power switching devices;

a second active rectifier/inverter including a plurality of semiconductor power switching devices;

a dc link connected between the first active rectifier/inverter and the second active rectifier/inverter;

a filter connected between the second active rectifier/inverter and the supply network, the filter including network terminals;

a first controller for the first active rectifier/inverter; and

a second controller for the second active rectifier/inverter;

wherein the first controller uses a dc link voltage demand signal indicative of a desired dc link voltage to control the semiconductor power switching devices of the first active rectifier/inverter to achieve the desired level of dc link voltage that corresponds to the dc link voltage demand signal; and

wherein the second controller uses a power demand signal indicative of the level of power to be transferred from the dc link to the supply network through the second active rectifier/inverter, and a voltage demand signal indicative of the voltage to be achieved at the network terminals of the filter to control the semiconductor power switching devices of the second active rectifier/inverter to achieve the desired levels of power and voltage that correspond to the power and voltage demand signals.

2. The power converter according to claim 1, wherein the first controller uses a flux demand signal indicative of a desired level of flux to be achieved in the generator, converts the flux demand signal to a direct axis current demand signal for the first active rectifier/inverter and controls the semiconductor power switching devices of the first active rectifier/inverter to produce stator electrical quantities that achieve the desired direct axis current for the first active rectifier/inverter.

3. The power converter according to claim 2, wherein the first controller converts the flux demand signal to the direct current axis demand signal with reference to one or more characteristics of the generator.

4. The power converter according to claim 2, wherein the first controller compares the dc link voltage demand signal indicative of a desired dc link voltage to a dc link voltage feedback signal to determine a quadrature axis current demand signal for the first active rectifier/inverter and controls the semiconductor power switching devices of the first active rectifier/inverter to produce stator electrical quantities that achieve the desired quadrature axis current for the first active rectifier/inverter.

5. The power converter according to claim 4, wherein the second controller supplies a control signal that varies in accordance with the prevailing supply network voltage conditions to the first controller, and wherein the first controller compares the dc link voltage demand signal indicative of a desired dc link voltage to the dc link voltage feedback signal to determine a dc link current demand signal, limits the dc link current demand signal using the control signal from the second controller to determine a limited dc link current demand signal and uses the limited dc link current demand signal to determine the quadrature axis current demand signal for the first active rectifier/inverter.

6. The power converter according to claim 4, wherein the second controller converts the power demand signal indicative of the level of power to be transferred from the dc link to the supply network through the second active rectifier/inverter to a quadrature axis current demand signal for the second active rectifier/inverter and controls the semiconductor power switching devices of the second active rectifier/inverter to produce filter/supply network electrical quantities that achieve the desired quadrature axis current for the second active rectifier/inverter.

7. The power converter according to claim 6, wherein the power demand signal is converted into the quadrature axis current demand signal by dividing the power demand signal by a signal that is derived from the voltage at the network terminals of the filter.

8. The power converter according to claim 6, wherein the power demand signal is converted into the quadrature axis current demand signal by dividing the power demand signal by a filtered version of the signal that is derived from the voltage at the network terminals of the filter.

9. The power converter according to claim 6, wherein the second controller uses a further dc link voltage demand signal indicative of a desired dc link voltage, compares the further dc link voltage demand signal to the dc link voltage feedback signal to determine an unlimited quadrature axis current demand signal and limits the unlimited quadrature axis current demand signal to a value determined by a limiting signal that is derived from the power demand signal to determine the quadrature axis current demand signal for the second active rectifier/inverter.

10. The power converter according to claim 9, wherein the unlimited quadrature axis current demand signal is added to a quadrature axis current feedforward signal that is derived from:

(i) a signal indicative of the generator power, (ii) a voltage feedback signal measured at the network terminals of the filter and (iii) a gain signal that varies in accordance with the prevailing supply network voltage conditions.

11. The power converter according to claim 10, wherein the signal indicative of the generator power is supplied to the second controller from the first controller.

12. The power converter according to claim 9, wherein the second controller modifies the limiting signal that is derived from the power demand signal in accordance with the prevailing supply network voltage conditions.

13. The power converter according to claim 1, wherein the second controller compares the voltage demand signal indicative of the level of voltage to be achieved at the network terminals of the filter to a voltage feedback signal measured at the network terminals of the filter to determine a direct axis current demand signal for the second active rectifier/inverter and controls the semiconductor power switching devices of the second active rectifier/inverter to produce filter/supply network electrical quantities that achieve the desired direct axis current for the second active rectifier/inverter.

14. The power converter according to claim 13, wherein the second controller modifies the direct axis current demand signal in accordance with the prevailing supply network voltage conditions.

15. The power converter according to claim 13, wherein the second controller modifies an error signal arising from the difference between the voltage demand signal indicative of the level of voltage to be achieved at the network terminals of the filter and the voltage feedback signal measured at the network terminals of the filter in accordance with a signal derived from the direct axis current demand signal.

16. The power converter according to claim 1, further comprising a speed sensor or speed observer for deriving a speed signal indicative of the speed of the moving part of the generator and wherein the speed signal is used to derive the power demand signal.

17. The power converter according to claim 16, wherein the power demand signal is derived from a look-up table or mathematical function and the speed signal forms a pointer to the look-up table or a value for which the mathematical function is calculated.

18. The power converter according to claim 16, wherein the speed signal is modified by a filter function.

19. The power converter according to claim 18, wherein the power demand signal is derived from a look-up table or mathematical function and the modified speed signal forms a pointer to the look-up table or a value for which the mathematical function is calculated.

20. The power converter according to claim 16, wherein the power demand signal is summed with a signal derived from a filtered version of the speed signal.

21. An arrangement comprising a plurality of power converters, each including

a first active rectifier/inverter electrically connected to the stator of the generator and including a plurality of semiconductor power switching devices;

a second active rectifier/inverter including a plurality of semiconductor power switching devices;

a dc link connected between the first active rectifier/inverter and the second active rectifier/inverter;

a filter connected between the second active rectifier/inverter and the supply network, the filter including network terminals;

a first controller for the first active rectifier/inverter; and

a second controller for the second active rectifier/inverter;

wherein the first controller uses a dc link voltage demand signal indicative of a desired dc link voltage to control the semiconductor power switching devices of the first active rectifier/inverter to achieve the desired level of dc link voltage that corresponds to the dc link voltage demand signal; and

wherein the second controller uses a power demand signal indicative of the level of power to be transferred from the dc link to the supply network through the second active rectifier/inverter, and a voltage demand signal indicative of the voltage to be achieved at the network terminals of the filter to control the semiconductor power switching devices of the second active rectifier/inverter to achieve the desired levels of power and voltage that correspond to the power and voltage demand signals,

the converters being connected together in parallel to a supply network operating at nominally fixed voltage and nominally fixed frequency by a parallel connection, wherein the voltage demand signal indicative of the voltage to be achieved at the network terminals of the filter of each power converter is derived from a comparison of a top-level voltage demand signal and a top-level voltage feedback signal that is measured at the point where the parallel connection is connected to the supply network.

22. The arrangement according to claim 21, wherein each individual power converter includes a step-up transformer electrically connected between the associated filter and the parallel connection.

23. The arrangement according to claim 21, further comprising a step-up transformer electrically connected between the parallel connection and the supply network.

24. The arrangement according to claim 23, wherein the top-level voltage feedback signal is measured at the supply network side of the step-up transformer electrically connected between the parallel connection and the supply network.

25. The arrangement according to claim 23, wherein the top-level voltage feedback signal is measured at the parallel connection side of the step-up transformer electrically connected between the parallel connection and the supply network.

26. A wind turbine comprising:

a generator having a stator and a rotor;

a turbine assembly including at least one blade for rotating the rotor of the generator; and

a power converter including

a first active rectifier/inverter electrically connected to the stator of the generator and including a plurality of semiconductor power switching devices;

a second active rectifier/inverter including a plurality of semiconductor power switching devices;

a dc link connected between the first active rectifier/inverter and the second active rectifier/inverter;

a filter connected between the second active rectifier/inverter and the supply network, the filter including network terminals;

a first controller for the first active rectifier/inverter; and

a second controller for the second active rectifier/inverter;

wherein the first controller uses a dc link voltage demand signal indicative of a desired dc link voltage to control the semiconductor power switching devices of the first active rectifier/inverter to achieve the desired level of dc link voltage that corresponds to the dc link voltage demand signal; and

wherein the second controller uses a power demand signal indicative of the level of power to be transferred from the dc link to the supply network through the second active rectifier/inverter, and a voltage demand signal indicative of the voltage to be achieved at the network terminals of the filter to control the semiconductor power switching devices of the second active rectifier/inverter to achieve the desired levels of power and voltage that correspond to the power and voltage demand signals.

27. A wind farm comprising:

a supply network operating at nominally fixed voltage and nominally fixed frequency; and

a plurality of wind turbines each including

a generator having a stator and a rotor;

a turbine assembly including at least one blade for rotating the rotor of the generator; and

a power converter including

a first active rectifier/inverter electrically connected to the stator of the generator and including a plurality of semiconductor power switching devices;

a second active rectifier/inverter including a plurality of semiconductor power switching devices;

a dc link connected between the first active rectifier/inverter and the second active rectifier/inverter;

a filter connected between the second active rectifier/inverter and the supply network, the filter including network terminals;

a first controller for the first active rectifier/inverter; and

a second controller for the second active rectifier/inverter;

wherein the first controller uses a dc link voltage demand signal indicative of a desired dc link voltage to control the semiconductor power switching devices of the first active rectifier/inverter to achieve the desired level of dc link voltage that corresponds to the dc link voltage demand signal; and

wherein the second controller uses a power demand signal indicative of the level of power to be transferred from the dc link to the supply network through the second active rectifier/inverter, and a voltage demand signal indicative of the voltage to be achieved at the network terminals of the filter to control the semiconductor power switching devices of the second active rectifier/inverter to achieve the desired levels of power and voltage that correspond to the power and voltage demand signals;

wherein the respective power converters of the plurality of wind turbines are connected together in parallel to the supply network by a parallel connection, and wherein the voltage demand signal indicative of the voltage to be achieved at the network terminals of the filter of each power converter is derived from a comparison of a top-level voltage demand signal and a top-level voltage feedback signal that is measured at the point where the parallel connection is connected to the supply network.

28. The wind farm according to claim 27, wherein each individual power converter includes a step-up transformer electrically connected between the associated filter and the parallel connection.

29. The wind farm according to claim 27, further comprising a step-up transformer electrically connected between the parallel connection and the supply network.

30. The wind farm according to claim 29, wherein the top-level voltage feedback signal is measured at the supply network side of the step-up transformer electrically connected between the parallel connection and the supply network.

31. The wind farm according to claim 29, wherein the top-level voltage feedback signal is measured at the parallel connection side of the step-up transformer electrically connected between the parallel connection and the supply network.

32. A method of operating a power converter that can be used to interface a generator that provides variable voltage at variable frequency to a supply network operating at nominally fixed voltage and nominally fixed frequency, the power converter comprising:

a first active rectifier/inverter electrically connected to the stator of the generator and including a plurality of semiconductor power switching devices;

a second active rectifier/inverter including a plurality of semiconductor power switching devices;

a dc link connected between the first active rectifier/inverter and the second active rectifier/inverter;

a filter connected between the second active rectifier/inverter and the supply network, the filter including network terminals;

a first controller for the first active rectifier/inverter; and

a second controller for the second active rectifier/inverter;

wherein the method comprises the steps of;

the first controller using a dc link voltage demand signal indicative of a desired dc link voltage to control the semiconductor power switching devices of the first active rectifier/inverter to achieve the desired level of dc link voltage that corresponds to the dc link voltage demand signal; and

the second controller using a power demand signal indicative of the level of power to be transferred from the dc link to the supply network through the second active rectifier/inverter, and a voltage demand signal indicative of the voltage to be achieved at the network terminals of the filter to control the semiconductor power switching devices of the second active rectifier/inverter to achieve the desired levels of power and voltage that correspond to the power and voltage demand signals.

33. The method according to claim 32, further comprising the step of the second controller using a measure of the supply network voltage to determine limits on the power that can be exported from the second active rectifier/inverter when the supply network voltage deviates from its nominal condition.

34. The method according to claim 32, further comprising the step of the second controller using a measure of the supply network voltage to determine the level of current that is to be provided from the second active rectifier/inverter to provide voltage support to the supply network when the supply network voltage deviates from its nominal condition.

35. The method according to any of claim 32, further comprising the step of the first controller using a flux demand signal indicative of a desired level of flux to be achieved in the generator, converting the flux demand signal to a direct axis current demand signal for the first active rectifier/inverter and controlling the semiconductor power switching devices of the first active rectifier/inverter to produce stator electrical quantities that achieve the desired direct axis current for the first active rectifier/inverter.

36. The method according to claim 35, wherein the step of converting the flux demand signal to the direct current axis demand signal is carried out with reference to one or more characteristics of the generator.

37. The method according to any of claim 32, further comprising the step of the first controller comparing the dc link voltage demand signal indicative of a desired dc link voltage to a dc link voltage feedback signal to determine a quadrature axis current demand signal for the first active rectifier/inverter and controlling the semiconductor power switching devices of the first active rectifier/inverter to produce stator electrical quantities that achieve the desired quadrature axis current for the first active rectifier/inverter.

38. The method according to claim 36, further comprising the steps of:

the second controller supplying a control signal that varies in accordance with the prevailing supply network voltage conditions to the first controller during a supply network voltage dip situation; and

the first controller comparing the dc link voltage demand signal indicative of a desired dc link voltage to the dc link voltage feedback signal to determine a dc link current demand signal, limiting the dc link current demand signal using the control signal from the second controller to determine a limited dc link current demand signal and using the limited dc link current demand signal to determine the quadrature axis current demand signal for the first active rectifier/inverter so that no power is drawn from the power supply during the supply network voltage dip situation.

39. The method according to claim 37, further comprising the step of the second controller converting the power demand signal indicative of the level of power to be transferred from the dc link to the supply network through the second active rectifier/inverter to a quadrature axis current demand signal for the second active rectifier/inverter and controlling the semiconductor power switching devices of the second active rectifier/inverter to produce filter/supply network electrical quantities that achieve the desired quadrature axis current for the second active rectifier/inverter.

40. The method according to claim 39, wherein the step of converting the power demand signal to the quadrature axis current demand signal is carried out by dividing the power demand signal by a signal that is derived from the voltage at the network terminals of the filter.

41. The method according to claim 39, wherein the step of converting the power demand signal into the quadrature axis current demand signal is carried out by dividing the power demand signal by a filtered version of the signal that is derived from the voltage at the network terminals of the filter.

42. The method according to any of claim 39, further comprising the step of the second controller using a further dc link voltage demand signal indicative of a desired dc link voltage, comparing the further dc link voltage demand signal to the dc link voltage feedback signal to determine an unlimited quadrature axis current demand signal and limiting the unlimited quadrature axis current demand signal to a value determined by a limiting signal that is derived from the power demand signal to determine the quadrature axis current demand signal for the second active rectifier/inverter during start-up and the normal operating condition of the power converter.

43. method according to claim 42, further comprising the step of adding the unlimited quadrature axis current demand signal to a quadrature axis current feedforward signal that is derived from:

(i) a signal indicative of the generator power, (ii) a voltage feedback signal measured at the network terminals of the filter and (iii) a gain signal that varies in accordance with the prevailing supply network voltage conditions.

44. The method according to claim 43, wherein the signal indicative of the generator power is supplied to the second controller from the first controller.

45. The method according to claim 42, further comprising the step of the second controller modifying the limiting signal that is derived from the power demand signal in accordance with the prevailing supply network voltage conditions in a supply network voltage dip situation.

46. The method according to claim 32, further comprising the step of the second controller comparing the voltage demand signal indicative of the level of voltage to be achieved at the network terminals of the filter to a voltage feedback signal measured at the network terminals of the filter to determine a direct axis current demand signal for the second active rectifier/inverter and controlling the semiconductor power switching devices of the second active rectifier/inverter to produce filter/supply network electrical quantities that achieve the desired direct axis current for the second active rectifier/inverter.

47. The method according to claim 46, further comprising the step of the second controller modifying the direct axis current demand signal in accordance with the prevailing supply network voltage conditions.

48. The method according to claim 46, further comprising the step of the second controller modifying an error signal arising from the difference between the voltage demand signal indicative of the level of voltage to be achieved at the network terminals of the filter and the voltage feedback signal measured at the network terminals of the filter in accordance with a signal derived from the direct axis current demand signal.

49. The method according to claim 32, further comprising the step of deriving a speed signal indicative of the speed of the moving part of the generator and using the speed signal to derive the power demand signal.

50. The method according to claim 49, further comprising the step of deriving the power demand signal from a look-up table or mathematical function where the speed signal forms a pointer to the look-up table or a value for which the mathematical function is calculated.

51. The method according to claim 49, further comprising the step of modifying the speed signal by a filter function.

52. The method according to claim 51, further comprising the step of deriving the power demand signal from a look-up table or mathematical function where the modified speed signal forms a pointer to the look-up table or a value for which the mathematical function is calculated.

53. The method according to claim 49, further comprising the step of summing the power demand signal with a signal derived from a filtered version of the speed signal.

54. A method of operating a plurality of power converters, each including

a first active rectifier/inverter electrically connected to the stator of the generator and including a plurality of semiconductor power switching devices;

a second active rectifier/inverter including a plurality of semiconductor power switching devices;

a dc link connected between the first active rectifier/inverter and the second active rectifier/inverter;

a filter connected between the second active rectifier/inverter and the supply network, the filter including network terminals;

a first controller for the first active rectifier/inverter; and

a second controller for the second active rectifier/inverter;

wherein the first controller uses a dc link voltage demand signal indicative of a desired dc link voltage to control the semiconductor power switching devices of the first active rectifier/inverter to achieve the desired level of dc link voltage that corresponds to the dc link voltage demand signal; and

wherein the second controller uses a power demand signal indicative of the level of power to be transferred from the dc link to the supply network through the second active rectifier/inverter, and a voltage demand signal indicative of the voltage to be achieved at the network terminals of the filter to control the semiconductor power switching devices of the second active rectifier/inverter to achieve the desired levels of power and voltage that correspond to the power and voltage demand signals,

the power converters being connected together in parallel to a supply network operating at nominally fixed voltage and nominally fixed frequency by a parallel connection, the method comprising the step of deriving the voltage demand signal indicative of the voltage to be achieved at the network terminals of the filter of each power converter from a comparison of a top-level voltage demand signal and a top-level voltage feedback signal that is measured at the point where the parallel connection is connected to the supply network.

55. The method according to claim 54, further comprising the step of measuring the top-level voltage feedback signal at the supply network side of the step-up transformer electrically connected between the parallel connection and the supply network.

56. The method according to claim 54, further comprising the step of measuring the top-level voltage feedback signal at the parallel connection side of the step-up transformer electrically connected between the parallel connection and the supply network.