OPTICAL INTERFACE UNIT

• US 20070110373A1
• Filed: 01/08/2007
• Published: 05/17/2007
• Est. Priority Date: 12/04/2000
• Status: Active Grant

• Current Assignee: Optical Communication Products Incorporated (KOCH Industries Incorporated)
• Original Assignee: Optical Communication Products Incorporated (KOCH Industries Incorporated)
• Inventors: Anderson, Steven, Embry, Carl, Bingaman, Timothy, Isaacson, Dale, Stiehl, Mark, Tartaglia, Michael, Dudek, Michael
• Granted Patent: US 7,331,721 B2
• Time in Patent Office: Days
• US Class Current: 385/89
• CPC Class Codes: G02B 6/3839 for a plurality of light guides
• CPC Class Codes: G02B 6/421 the intermediate optical component consisting of a short length of fibre, e.g. fibre stub
• CPC Class Codes: G02B 6/4249 comprising arrays of active devices and fibres
• CPC Class Codes: G02B 6/4292 the light guide being disconnectable from the opto-electronic element, e.g. mutually self aligning arrangements

Abstract

In an exemplary embodiment of the present invention, an optical interface unit provides an interface between an optoelectronic device and industry standard MTP/MPO connectors. The optical interface unit axially aligns the core of a fiber with the optoelectronic device and interfaces that fiber to the standardized connector. In addition, the optical interface unit further provides a standardized interface for visible contact connection between the individual fiber stubs and the terminated fibers in the standardized connector. The optical interface unit therefore maximizes coupling from the optoelectronic device with the standardized connector.

Claims

1. A method for coupling an optoelectronic device to a conventional latch and for receiving a conventional optic fiber connector, said method comprising:

providing a fiber stub array and inserting a pair of guide pins therein;

providing a two part VCSEL plate and aligning a VCSEL array and a photodiode to said two part VCSEL plate, wherein at least one of said two part VCSEL plate is made of a weldable material;

inserting and fastening said fiber stub array in a cradle;

coupling and fastening said fiber stub array and cradle combination to a connector latch;

inserting a conventional ferrule to the connector latch;

placing said fiber stub array, cradle, connector latch, and ferrule combination next to said VCSEL plate, VCSEL array, and photodiode combination and adjusting said two combinations while actively aligning said two combinations; and

welding a portion of said two part VCSEL plate to said cradle.

2. The method of claim 1, further comprising the steps of inserting a wedge in a wedge hole and pushing said fiber stub array to a side opposite the wedge so that the fiber stub array mates against a sloping side wall.

3. The method of claim 1, wherein the ferrule is guided within the connector by positioning a means and to a final alignment with the fiber stub array by a pair of guide pins.

4. The method of claim 1, further comprising rotating the fiber stub array, cradle, connector latch, and ferrule combination along the x, y, or theta direction before welding.

5. The method of claim 1, further including the steps of wire bonding a flex circuit to the VCSEL array and photodiode.

6. A method for interfacing an optoelectronic device to an optic fiber connector, said method comprising:

aligning a VCSEL array and a monitor diode to a two part VCSEL assembly, said two part VCSEL assembly comprising a ceramic substrate and a weld plate;

press fitting at least one guide pin into a base unit and sliding said passively aligned VCSEL assembly onto the guide pin;

sliding a fiber stub array onto said at least one guide pin until contact is made between the fiber stub array and a portion of the aligned VCSEL assembly;

coupling a connector latch to the base unit by keying the connector latch to the base unit and then fastening the connector latch by at least one of epoxy, detents, and pressure force from a screw;

inserting the optic fiber connector into the connector latch until latching occurs between the connector latch and the optic fiber connector;

rotating the aligned VCSEL array assembly in at least one of x, y, and theta directions with respect to the base unit;

actively aligning the VCSEL array assembly to a plurality of optic fibers by monitoring signals generated by the VCSEL array; and

welding the weld plate to the base unit.

7. The method of claim 6, wherein the fiber stub array comprises two separable portions and wherein a plurality of V-grooves is disposed on one of the two separable portions.

8. The method of claim 6, further comprising the step of press fitting a second guide pin and fixing the two part VCSEL assembly and the fiber stub array along approximately a single plane.

9. The method of claim 6, further including the step of wire bonding the VCSEL array and the monitor diode to a flex connector.

10. The method of claim 9, wherein the flex connector includes coplanar transmission lines.

11. A method for interfacing a fiber optic connector to an optoelectronic component, said method comprising:

inserting a fiber stub array into a cradle assembly;

securing the fiber stub array by wedging a wedge into a well and pushing the fiber stub array as it comes into contact with the wedge; and

securing a connector latch to the cradle by keying and fastening.