Method for transport of heat-sensitive liquids

• US 20070116811A1
• Filed: 11/22/2005
• Published: 05/24/2007
• Est. Priority Date: 11/22/2005
• Status: Active Grant

• Current Assignee: J Rose, Kim Grant
• Original Assignee: J Rose, Kim Grant
• Inventors: Grant, Kim, Rose, J.
• Granted Patent: US 7,681,757 B2
• Time in Patent Office: Days
• US Class Current: 426/389
• CPC Class Codes: B65B 69/0066 Heating materials to facilitate their unpacking
• CPC Class Codes: B65D 88/54 characterised by means facilitating filling or emptying filling or emptying features for flexible large containers B65B69/0075; construction or shape of discharge section of hoppers B65D88/28; gates or closures B65D90/54; filling or emptying bunkers, hoppers, or like containers B65G65/30
• CPC Class Codes: B65D 90/046 Flexible liners, e.g. loosely positioned in the container
• CPC Class Codes: B67D 7/80 Arrangements of heating or cooling devices for liquids to be transferred

Abstract

A specially designed flexible tank is installed in a standard 20 foot overseas shipping container or in a standard trucking dry van trailer. A conductive heat serpentine plastic tubing system is also installed underneath the flexible tank allowing heat to liquefy the honey near the bottom discharge location. Nitrogen is introduced through an upper air purging valve and flow is controlled by a regulator allowing tank to stand and not be conducive to cling of product on the roof or the sidewalls and to assist in discharging product without need of a pumping mechanism. Due to the continued shape of the flexible tank there will be very little product loss allowing virtually all product to be expelled. The discharge valve will remain open when the heat is started and this allows the honey to be removed as quickly as it becomes liquid. The method permits bulk shipped honey to be unloaded without substantial increase in HMF levels or air entrainment caused by pumping which could lead to crystallization, and avoids substantial product loss due to clinging on the inside of the tank. The invention also provides substantial labor savings along with freight savings compared to the prior honey industry method of shipping honey in 55 gallon drums.

Claims

1. A method for discharging a heat-sensitive viscous liquid from a hard-sided container, said method comprising:

providing a hard-sided container,

providing a flexible bladder containing the heat sensitive viscous liquid in the hard-sided container, an outer wall of the bladder being supported by an inner wall of the hard-sided container,

providing a heating pad between a bottom of the flexible bladder and a bottom of the hard-sided container,

energizing the heating pad,

pressuring an upper end of the bladder, and

discharging the heat-sensitive viscous liquid from a lower end of the bladder.

2. A method as in claim 1 wherein the upper end of the bladder is pressurized by injection of an inert gas.

3. A method as in claim 2 wherein the upper end of the bladder is pressurized with nitrogen gas.

4. A method as in claim 2 further comprising regulating the injection of inert gas so as to maintain a pressure in the range of 0.5 to 5 psig.

5. A method as in claim 4 wherein the upper end of the bladder is pressurized with nitrogen gas, further comprising regulating the injection of nitrogen gas so as to maintain a pressure in the range of 1 to 2 psig.

6. A method as in claim 3 wherein the heating pad is energized with a fluid selected from the group consisting of hot water and steam.

7. A method as in claim 6 wherein the heating pad comprises a serpentine tubing for carrying the fluid.

8. A method as in claim 1 wherein the steps of

energizing the heating pad,

pressuring an upper end of the bladder, and

discharging the heat-sensitive viscous liquid from the lower end of the bladder,

are carried out simultaneously.

9. A method as in claim 1 wherein the viscous liquid comprises at least one sugar selected from the group consisting of glucose, fructose and sucrose.

10. A method as in claim 9 wherein the viscous liquid comprises fructose.

11. A method as in claim 10 wherein the viscous liquid comprises bee honey.

12. A method as in claim 11 wherein the bladder contains at least'"'"'one metric ton of bee honey.

13. A method as in claim 12 which is conducted so that only the liquid near the lower end of the bladder undergoes substantial viscosity decrease.

14. A method as in claim 13 wherein the honey is withdrawn without the input of mechanical agitation or pumping.

15. A method as in claim 5 wherein the bladder is pressurized adequately to hold the top of the bladder apart from an upper surface of the liquid.

16. A method as in claim 1 wherein the hard-sided container is selected from the group consisting of an overseas shipping container and an intermediate bulk container.

17. A method as in claim 8 further comprising inclining the bottom of at least one of the container and the bladder to pool residual liquid around a discharge pickup positioned near the bottom of the bladder.

18. A method as in claim 17 further comprising elevating an end of the bladder away from the discharge pickup to pool residual liquid around the discharge pickup once the bladder has been substantially emptied.

19. A method as in claim 1 wherein the heat sensitive viscous liquid is selected from the group consisting of chocolate, grease, fat and oil.

20. A specially designed flexible tank for the honey industry (other similar products examples glucose, fructose, sucrose, dextrose chocolates, liquid sugars and various others that thicken or cling in a similar fashion in a cooled situation or over time and that may be affected by HMF.) three ply co extruded flexible tank is installed in a standard 20 foot overseas shipping container (or a standard trucking dry van) after proper cleaning and preparation with protective cardboard lining and bulk head. A serpentine heating unit will be installed underneath flexible tank, to be connected at final destination by steam or hot water. Flexible tank designed in a rectangular shape that will continue holding its shape as 1.5 pounds of nitrogen is released into upper purging valve and will be controlled by a regulating valve. Nitrogen will not only support tank material in its original shape preventing cling but will push the product out at a substantial flow with 1.5 pounds per square inch of force per square inch on to the product and discharging through a two inch bottom discharge valve. This valve will be opened at the same time as heating commences allowing product to leave the container as quickly as it becomes liquid allowing for minimal effects from heat transfer.