Exhaust heat augmentation in a combined cycle power plant

• US 20070130952A1
• Filed: 12/08/2005
• Published: 06/14/2007
• Est. Priority Date: 12/08/2005
• Status: Abandoned Application

• Current Assignee: Siemens Energy Incorporated (Siemens AG)
• Original Assignee: Siemens Power Generation, Inc.
• Inventors: Copen, John
• Application Number:
  US11/297,063
• Publication Number:
  US 20070130952A1
• Time in Patent Office: Days
• US Class Current: 60/772
• CPC Class Codes: F02C 6/02 Plural gas-turbine plants having a common power output
• CPC Class Codes: F02C 6/18 using the waste heat of gas-turbine plants outside the plants themselves, e.g. gas-turbine power heat plants using waste heat as source of energy for refrigeration plants F25B27/02; using the waste heat of a gasturbine for steam generation or in a steam cycle see F01K23/10
• CPC Class Codes: F05D 2240/40 Use of a multiplicity of similar components
• CPC Class Codes: Y02E 20/14 Combined heat and power generation [CHP]
• CPC Class Codes: Y02E 20/16 Combined cycle power plant [CCPP], or combined cycle gas turbine [CCGT]

Abstract

A method and system for augmenting the output of a combined cycle power plant having a base gas turbine (22) driving a generator (36) and a heat recovery steam generator (42) that recovers exhaust heat (30) from the base gas turbine (22) to drive a steam turbine (60). A complementary gas turbine engine (12) is added to the power plant to drive a complementary generator (14). The exhaust (A, B, C) of the complementary gas turbine (12) is merged into the flow path of exhaust gas (30) from the base gas turbine (22) upstream of a selected one or more heat exchangers (46, 50, 52) in the heat recovery steam generator (42). Such a complementary system (10) may be used together with supplemental duct burners (48) in a hybrid augmentation embodiment.

Claims

1. A combined cycle power plant comprising:

a base topping cycle comprising a base gas turbine combusting fuel to produce power and a base exhaust gas flow;

a base bottoming cycle comprising an exhaust gas flow path receiving the base exhaust gas flow, the exhaust gas flow path comprising a heat recovery steam generator producing steam, and a steam turbine receiving the steam and producing power; and

a complementary gas turbine combusting fuel to produce power and providing a complementary exhaust gas flow to the base bottoming cycle exhaust gas flow path for augmenting the base bottoming cycle power production.

2. The combined cycle power plant of claim 1, further comprising a supplemental duct burner combusting fuel in the exhaust gas flow path for further augmenting the base bottoming cycle power production.

3. The combined cycle power plant of claim 1, wherein the complementary exhaust gas flow in introduced into the base bottoming cycle exhaust gas flow path at a location upstream of the heat recovery steam generator.

4. The combined cycle power plant of claim 1, wherein the complementary exhaust gas flow in introduced into the base bottoming cycle exhaust gas flow path at a location within the heat recovery steam generator.

5. The combined cycle power plant of claim 1, wherein the complementary gas turbine comprises a transportable skid-mounted device for incorporation into the power plant on a back-fit basis.

6. A combined cycle power plant comprising:

a heat recovery steam generator comprising an exhaust gas flow path and a heat exchanger disposed in the exhaust gas flow path to transfer heat from the exhaust gas flow path to a working fluid;

a topping cycle comprising an exhaust connected to the exhaust gas flow path; and

a complementary internal combustion engine comprising an exhaust connected to the exhaust gas flow path for providing complementary exhaust gas to the heat exchange.

7. The combined cycle power plant of claim 6, wherein the topping cycle comprises a base gas turbine and the complementary internal combustion engine comprises a complementary gas turbine.

8. The combined cycle power plant of claim 6, further comprising a supplementary fuel burner in the exhaust gas flow path.

9. In a combined cycle power plant comprising a base gas turbine driving a first electrical generator, a heat recovery steam generator comprising a plurality of heat exchangers mounted in a flow path of exhaust gas received from the base gas turbine, and a steam turbine receiving steam from at least one of the heat exchangers and driving the first or a second electrical generator, an energy augmentation apparatus comprising:

a complementary gas turbine driving a complementary electrical generator and comprising an exhaust section producing complementary exhaust gas; and

a connection introducing the complementary exhaust gas into the flow path of exhaust gas from the base gas turbine upstream of a selected one or more of the heat exchangers.

10. The energy augmentation apparatus of claim 9, wherein the connection comprises a plurality of flow paths for introducing the complementary exhaust gas into the flow path of exhaust gas from the base gas turbine at one or more alternative locations relative to the plurality of heat exchangers.

11. A method for augmenting the power output of a combined cycle power plant, the power plant comprising a base gas turbine with an exhaust section ducted to a heat recovery steam generator comprising an exhaust flow path in which are disposed a plurality of heat exchangers for transferring heat from the exhaust flow path to a working fluid, the method comprising;

adding to the power plant a complementary internal combustion engine comprising an exhaust section that produces complementary exhaust gas;

ducting the complementary exhaust gas into the exhaust flow path; and

controlling the complementary internal combustion engine to add complementary heat to the heat recovery steam generator.

12. The method of claim 11, wherein the controlling step comprises controlling the complementary internal combustion engine responsive to a sensed ambient condition.

13. The method of claim 11, wherein the controlling step comprises controlling the complementary internal combustion engine responsive to a mass flow rate passing through the exhaust flow path.

14. The method of claim 11, further comprising controlling a supplementary fuel burner in the exhaust flow path in coordination with controlling the complementary internal combustion engine to add heat to the heat recovery steam generator.

15. The method of claim 14, further comprising:

first, controlling the base gas turbine and the complementary internal combustion engine to a combined maximum power output for a given ambient condition; and

second, controlling the supplementary fuel burner to produce additional plant power beyond the combined maximum power output of the base gas turbine and complementary internal combustion engine.

16. The method of claim 11, further comprising providing the complementary internal combustion engine as a transportable unit for augmenting the power output of an existing combined cycle power plant.

17. The method of claim 11, implemented on two combined cycle power plants using a single complementary internal combustion engine.

18. A method of generating power in a combined cycle power plant, the method comprising:

producing shaft power by expanding a first hot compressed gas flow through a first gas turbine, thereby producing a first flow of hot expanded gas;

passing the first flow of hot expanded gas through a heat exchanger to produce pressurized steam;

producing additional shaft power expanding the pressurized steam through a steam turbine;

producing further additional shaft power by expanding a second hot compressed gas flow through a second gas turbine, thereby producing a second flow of hot expanded gas; and

merging the second flow of hot expanded gas with the first flow of hot expanded gas at a position upstream of said heat exchanger for augmenting the pressurized steam production.

19. The method of claim 18, further comprising burning fuel in the first flow of hot expanded gas upstream of the heat exchanger.

20. The method of claim 18, further comprising:

first, maximizing combined generated shaft power for a given ambient condition using the steps of claim 18;

and

second, increasing the shaft power generated by the steam turbine by burning fuel in the first flow of hot expanded gas upstream of the heat exchanger.