CONVEYOR SYSTEM AND METHOD
First Claim
1. A conveyor control system for controlling a conveyor having an elongated movement surface for transporting a plurality of objects, said conveyor control system comprising:
- a programmable logic controller configured to at least partially control operation of the conveyor movement surface, said programmable logic controller having a housing and at least one connector supported by said housing;
at least one primary cable comprising at least one power line and a plurality of communication lines bundled together and having a first connector on one end configured to releasably connect to the connector of the programmable logic controller and a second connector on another end;
at least one distribution device having a housing, said housing supporting a primary connector and a plurality of peripheral connectors, said primary connector configured to releasably connect to the second connector of the at least one primary cable, said peripheral connectors connected within the housing to the primary connector and configured to be in communication with the primary connector; and
a plurality of peripheral devices configured to facilitate control of the conveyor movement surface by the programmable logic controller, each of the peripheral devices having a peripheral cable and a connector on one end configured to releasably connect to the peripheral connectors of the distribution device, said peripheral cable comprising at least one power line and at least one communication line bundled together;
wherein the connectors allow easy, releasable connection of the peripheral devices via the peripheral cables to the distribution device and the distribution device via the primary cable to the programmable logic controller for communication of conveyor state data from the peripheral devices to the programmable logic controller and communication of operational commands from the programmable logic controller to the peripheral devices.
1 Assignment
0 Petitions
Accused Products
Abstract
A conveyor system for sorting objects is provided. The conveyor system includes a plurality of lanes arranged in series with one another, wherein each of the lanes is operable to convey and sort a plurality of objects therealong. The conveyor system also includes at least one peripheral device associated with at least one of the lanes that is operable to facilitate the conveying and sorting of the objects. The system also includes logic circuitry in communication with the at least one peripheral device, as well as at least one distribution device in communication with the logic circuitry and the at least one peripheral device. Each distribution device includes a plurality of ports for receiving respective cables therein, and at least one cable couples the logic circuitry and the distribution device and at least one cable couples each peripheral device and the distribution device, wherein each of the cables are coupled without hard wiring.
12 Citations
20 Claims
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1. A conveyor control system for controlling a conveyor having an elongated movement surface for transporting a plurality of objects, said conveyor control system comprising:
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a programmable logic controller configured to at least partially control operation of the conveyor movement surface, said programmable logic controller having a housing and at least one connector supported by said housing;
at least one primary cable comprising at least one power line and a plurality of communication lines bundled together and having a first connector on one end configured to releasably connect to the connector of the programmable logic controller and a second connector on another end;
at least one distribution device having a housing, said housing supporting a primary connector and a plurality of peripheral connectors, said primary connector configured to releasably connect to the second connector of the at least one primary cable, said peripheral connectors connected within the housing to the primary connector and configured to be in communication with the primary connector; and
a plurality of peripheral devices configured to facilitate control of the conveyor movement surface by the programmable logic controller, each of the peripheral devices having a peripheral cable and a connector on one end configured to releasably connect to the peripheral connectors of the distribution device, said peripheral cable comprising at least one power line and at least one communication line bundled together;
wherein the connectors allow easy, releasable connection of the peripheral devices via the peripheral cables to the distribution device and the distribution device via the primary cable to the programmable logic controller for communication of conveyor state data from the peripheral devices to the programmable logic controller and communication of operational commands from the programmable logic controller to the peripheral devices. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8)
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9. A conveyor system for sorting a plurality of objects comprising:
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a main line comprising at least one conveyor for transporting the plurality of objects along the main line;
at least one diverter for diverting objects off of the main line and to a predetermined location;
a plurality of lanes arranged in series with one another and capable of receiving objects from the diverter;
a plurality of peripheral devices associated with at least one of the lanes and operable to facilitate the conveying and sorting of the objects;
a programmable logic controller in communication with the plurality of peripheral devices; and
a plurality of distribution devices in communication with the programmable logic controller and at least one peripheral device, each distribution device including a plurality of ports for receiving respective cables therein, wherein at least one cable couples the programmable logic controller and each distribution device, and at least one cable couples each peripheral device to a respective distribution device, and wherein each of the cables are releasably coupled. - View Dependent Claims (10, 11, 12)
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13. A method of controlling a conveyor system comprising:
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providing an elongated movement surface and a plurality of lanes, said lanes intersecting said elongated movement surface and arranged in series for transporting goods from a start point to a plurality of end points corresponding to each of the lanes;
installing at least one peripheral device proximate to at least one of the lanes;
connecting at least one peripheral cable from the at least one peripheral device to a distribution device;
connecting a primary cable from a programmable logic controller to the distribution device;
detecting a conveyor state of at least one lane through the at least one peripheral device;
transmitting the conveyor state data from the at least one peripheral device to the programmable logic controller through the distribution device;
processing an operational command in the programmable logic controller in response to the conveyor state data received from the at least one peripheral device;
transmitting the operational command from the programmable logic controller to the at least one peripheral device through the distribution device; and
performing an operation on the at least one lane to facilitate the transportation of the goods corresponding to the at least one lane to the respective end point. - View Dependent Claims (14, 15, 16, 17, 18, 19, 20)
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Specification