POWER SUPPLY DEVICE AND METHOD OF CONTROLLING THE SAME

• US 20070139005A1
• Filed: 12/15/2006
• Published: 06/21/2007
• Est. Priority Date: 12/16/2005
• Status: Active Grant

• Current Assignee: Panasonic EV Energy Company, Limited (Toyota Motor Corporation)
• Original Assignee: Panasonic EV Energy Company, Limited (Toyota Motor Corporation)
• Inventors: OSAWA, Ken
• Granted Patent: US 7,608,940 B2
• Time in Patent Office: Days
• US Class Current: 320/115
• CPC Class Codes: H02J 7/0029 with safety or protection devices or circuits
• CPC Class Codes: H02J 7/14 for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A power supply device and a method for controlling the power supply device in which a fusion checking process for the cathode side relay and the anode side relay is easily performed within a short period of time. A battery ECU (controller) measures a first voltage between a high potential output terminal and an anode terminal of the rechargeable battery when a cathode side relay arranged between the high potential output terminal and a cathode terminal of the rechargeable battery and an anode side relay arranged between a low potential output terminal and the anode terminal of the rechargeable battery are open to determine whether or not a cathode side relay is fused. The battery ECU also measures a second voltage between the low potential output terminal and the cathode terminal of the rechargeable battery to determine whether or not the anode side relay is fused.

Claims

1. A device for supplying power to an apparatus, the device comprising:

a rechargeable battery including a cathode terminal and an anode terminal;

a high potential output terminal for connection to the apparatus;

a low potential output terminal for connection to the apparatus;

a cathode side relay arranged between the cathode terminal of the rechargeable battery and the high potential output terminal;

an anode side relay arranged between the anode terminal of the rechargeable battery and the low potential output terminal; and

a controller for switching each of the cathode side relay and the anode side relay between an open state and a closed state, wherein the controller measures a first voltage between the high potential output terminal and the anode terminal of the rechargeable battery when the cathode side relay and the anode side relay are set in the open state to determine whether or not the cathode side relay is fused, and the controller measures a second voltage between the low potential output terminal and the cathode terminal of the rechargeable battery when the cathode side relay and the anode side relay are set in the open state to determine whether or not the anode side relay is fused.

2. The device according to claim 1, wherein the controller includes:

a terminal voltage measurement unit, connected to the cathode terminal and the anode terminal of the rechargeable battery, for measuring potential at each of the cathode terminal and the anode terminal of the rechargeable battery to measure voltage between the terminals of the rechargeable battery;

a supply voltage measurement unit, connected to the high potential output terminal and the low potential output terminal, for measuring potential at each of the high potential output terminal and the low potential output terminal to measure voltage supplied to the apparatus;

a first relay fusion determination unit for obtaining a difference between the potential at the high potential output terminal measured by the supply voltage measurement unit and the potential at the anode terminal of the rechargeable battery measured by the terminal voltage measurement unit to measure the first voltage, the first relay fusion determination unit determining that the cathode side relay is fused when the measured first voltage is greater than a first threshold value; and

a second relay fusion determination unit for obtaining a difference between the potential at the cathode terminal of the rechargeable battery measured by the terminal voltage measurement unit and the potential at the low potential output terminal measured by the supply voltage measurement unit to measure the second voltage, the second relay fusion determination unit determining that the anode side relay is fused when the measured second voltage is greater than a second threshold value.

3. The device according to claim 1, wherein the cathode relay includes:

a main relay including a first terminal connected to the cathode terminal of the rechargeable battery and a second terminal connected to the high potential output terminal; and

a precharge relay including a first terminal connected to the cathode terminal of the rechargeable battery via a resistor and a second terminal connected to the high potential output terminal, wherein the precharge relay precharges the apparatus.

4. The device according to claim 1, wherein the rechargeable battery includes a battery pack formed by a plurality of series-connected cells.

5. The device according to claim 1, wherein the rechargeable battery is adapted for installation in a vehicle including a motor and supplies power to the motor.

6. A method for controlling a power supply device including a rechargeable battery having a cathode terminal and an anode terminal, the power supply device including a high potential output terminal and a low potential output terminal connected to an apparatus for power supply thereto, a cathode side relay arranged between the cathode terminal of the rechargeable battery and the high potential output terminal, and an anode side relay arranged between the anode terminal of the rechargeable battery and the low potential output terminal, the method comprising the steps of:

setting the cathode side relay in an open state;

setting the anode side relay in an open state;

measuring a first voltage between the high potential output terminal and the anode terminal of the rechargeable battery while maintaining the cathode side relay and the anode side relay in the open state;

measuring a second voltage between the low potential output terminal and the cathode terminal of the rechargeable battery while maintaining the cathode side relay and the anode side relay in the open state;

determining whether or not the cathode side relay is fused based on the measured first voltage; and

determining whether or not the anode side relay is fused based on the measured second voltage.

7. The method according to claim 6, wherein:

the step of determining whether or not the cathode side relay is fused includes determining that the cathode side relay is fused when the measured first voltage is greater than a first threshold value; and

the step of determining whether or not the anode side relay is fused includes determining that the anode side relay is fused when the measured second voltage is greater than a second threshold value.

8. A product for use with a computer for controlling a power supply device including a rechargeable battery having a cathode terminal and an anode terminal, the power supply device including a high potential output terminal and a low potential output terminal connected to an apparatus for power supply thereto, a cathode side relay arranged between the cathode terminal of the rechargeable battery and the high potential output terminal, and an anode side relay arranged between the anode terminal of the rechargeable battery and the low potential output terminal, the product comprising a computer-readable medium encoded with program logic which when executed by the computer causes the computer to perform steps including:

setting the cathode side relay in an open state;

setting the anode side relay in an open state;

measuring a first voltage between the high potential output terminal and the anode terminal of the rechargeable battery while maintaining the cathode side relay and the anode side relay in the open state;

measuring a second voltage between the low potential output terminal and the cathode terminal of the rechargeable battery while maintaining the cathode side relay and the anode side relay in the open state;

determining whether or not the cathode side relay is fused based on the measured first voltage; and

determining whether or not the anode side relay is fused based on the measured second voltage.

9. The product according to claim 8, wherein:

the step of determining whether or not the cathode side relay is fused includes determining that the cathode side relay is fused when the measured first voltage is greater than a first threshold value; and

the step of determining whether or not the anode side relay is fused includes determining that the anode side relay is fused when the measured second voltage is greater than a second threshold value.