Semiconductor memory with redundant replacement for elements posing future operability concern
First Claim
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1. A method of manufacturing integrated circuits, comprising:
- testing a plurality of circuit devices by applying at least one functionality test and at least one future operability test, said circuit devices include a plurality of primary storage elements and a plurality of redundant storage elements; and
replacing primary storage elements that pass said at least one functionality test but fail said at least one future operability test with redundant storage elements of said circuit devices.
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Abstract
Future operability predictor testing is incorporated into the fabrication of integrated circuits that utilize redundancy. Select reliability testing can be used to identify circuit elements such as memory cells that fail or become defective over time. Future operability tests and associated stress conditions are then developed for application during the fabrication process to identify memory cells that may pose a future operability concern before they actually fail. Memory cells that are determined to pose a future operability concern are replaced by redundant memory cells.
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Citations
32 Claims
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1. A method of manufacturing integrated circuits, comprising:
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testing a plurality of circuit devices by applying at least one functionality test and at least one future operability test, said circuit devices include a plurality of primary storage elements and a plurality of redundant storage elements; and
replacing primary storage elements that pass said at least one functionality test but fail said at least one future operability test with redundant storage elements of said circuit devices. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A method of manufacturing integrated circuits, comprising:
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testing a plurality of circuit devices by applying at least one functionality test and at least one future operability test, said circuit devices include a plurality of primary storage elements and a plurality of redundant storage elements; and
replacing primary storage elements that fail said at least one future operability test with redundant storage elements of said circuit devices. - View Dependent Claims (12, 13, 14, 15, 16)
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17. A method of manufacturing integrated circuits, comprising:
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applying a reliability test to a first plurality of packaged circuit devices;
detecting a failure associated with a portion of one or more packaged circuit devices of said first plurality after applying said reliability test;
formulating a future operability predictor test in response to said applying and detecting, said future operability predictor test is formulated to detect a potential for said failure in a second plurality of circuit devices, each circuit device of said second plurality includes primary storage elements and redundant storage elements;
applying said future operability predictor test to said second plurality of circuit devices; and
replacing selected primary storage elements of said second plurality of circuit devices with redundant storage elements of said second plurality of circuit devices based on a result of said future operability predictor test. - View Dependent Claims (18, 19, 20, 21)
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22. A method of manufacturing integrated circuits, comprising:
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testing at least one wafer including a plurality of memory chips, each of said memory chips including primary storage elements and redundant storage elements, said testing includes replacing primary storage elements that fail functionality testing with redundant storage elements;
creating a packaged memory device from one or more of said memory chips;
stressing said packaged memory device;
testing said packaged memory device by applying at least one functionality test and at least one future operability predictor test; and
replacing primary storage elements of said packaged memory device that pass said at least one functionality test but fail said at least one future operability predictor test with redundant storage elements of said packaged memory device. - View Dependent Claims (23, 24, 25)
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26. A method of manufacturing integrated circuits, comprising:
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testing whether at least a portion of a circuit device is functional, said circuit device including primary storage elements and redundant storage elements;
replacing primary storage elements that are determined not to be functional with redundant storage elements;
testing whether primary storage elements of said circuit device that are determined to be functional may pose a future operability concern; and
replacing with redundant storage elements those primary storage elements of said circuit device that are determined to be functional but pose a future operability concern. - View Dependent Claims (27, 28, 29, 30, 31, 32)
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Specification