Surgical suture staple and attachment device for securing a soft tissue to a bone

• US 20070142838A1
• Filed: 12/19/2005
• Published: 06/21/2007
• Est. Priority Date: 12/19/2005
• Status: Abandoned Application

• Current Assignee: Christopher Jordan
• Original Assignee: Christopher Jordan
• Inventors: Jordan, Christopher
• Application Number:
  US11/311,099
• Publication Number:
  US 20070142838A1
• Time in Patent Office: Days
• US Class Current: 606/75
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 17/0642 for bones, e.g. for osteosynthesis or connecting tendon to bone
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors for applying suture clamps, clips or locks A61B2017/0488
• CPC Class Codes: A61B 2017/0412 having anchoring barbs or pins extending outwardly from suture anchor body
• CPC Class Codes: A61B 2017/0437 the barbs being resilient or spring-like
• CPC Class Codes: A61B 2017/0472 Multiple-needled, e.g. double-needled, instruments
• CPC Class Codes: A61B 2017/0647 having one single leg, e.g. tacks

Abstract

A surgical suture staple and an application appliance for the secure and permanent attachment of a soft tissue to a bone provides a staple having a first and second metal or composite pin which will not adversely affect the bone within which it is attached, the first and second pin connected by a synthetic fiber suture. At least one suture is swedged into each first pin near an upper pin head and either swedged into or adjustably attached through the second pin also near an upper pin head, the first and second pins further comprising an extendable securing means which prevents the first and second pin from being removed from the bone within which it is implanted and a depression within the upper pin head receiving the driving end of an application appliance. The first and second pins are driven into a bone slightly below the bone surface on each side of a soft tissue being anchored to the bone, the suture securing the soft tissue with or without penetration.

Claims

1. A suture staple device for the primary or secondary attachment of a soft tissue to a bone with or:

without requiring penetration of the soft tissue comprising;

at least two biocompatible pins including an expanded upper pin head defining a securing aperture, a shaft having at least one suture attachment orifice, and a lower end having two lateral projecting bone anchor fins, said lower end defining a tapered point;

at least one biocompatible flexible suture connected to said at least two pins; and

an application appliance further comprising,

an outer insertion tube having two parallel cylindrical insertion barrels connected by a linear suture passage, said outer insertion tube having an open upper end and an open lower end, said lower end having at least two projecting anchor barbs, and

two driving rods, each driving rod having an upper end defining an end cap with an upper striking surface and a lower end terminating into a securing projection adapted to securely fit within said securing aperture of said upper pin head, wherein said at least two pins are placed within said outer insertion tube with said lower end of each pin directed towards said lower end of said outer insertion tube and driven into said bone with said upper pin head completely embedded within said bone, said at least one suture retaining said soft tissue to said bone.

2. The suture staple device, as disclosed in claim 1, wherein at least one said pin is a single swedged pin with a single end of said suture swedged into a single suture attachment orifice which, when utilized with another single swedged pin attached to an opposing end of said same suture, provides said suture staple device with a fixed length suture.

3. The suture staple device, as disclosed in claim 1, wherein at least one pin is a passage suture pin to allow said suture to be inserted or threaded through a downwardly displaced passage attachment orifice, said suture not being affixed to said passage suture pin, but instead adjustably threaded through said passage attachment orifice, requiring said suture to be fastened to a second pin or connected to said passage suture pin by tying said suture to said passage suture pin.

4. The suture staple device, as disclosed in claim 1, wherein at least one pin is a double swedged pin having at least two sutures swedged respectively into at least two single suture attachment orifices, each of said at least two sutures emanating from said double swedged pin to be further connected to two or more other pins or other connecting devices, and also to be utilized to secure soft tissue in two or more manners and in multiple directions for reduction of forces on said soft tissue by dispersion of tension forces over having said soft tissue attached in a single direction.

5. The suture staple device as disclosed in claim 1, wherein said pin is an adjustable locking passage pin having an upwardly displaced locking passage attachment orifice allows for the suture to be adjusted to length during the implant process into the bone when upward tension is applied to the suture emanating from an upward portion of the locking passage orifice, but prohibiting said suture from being adjusted to length when upward tension is applied to the suture emanating from the lower portion of the locking passage orifice, said adjustable locking passage pin used in combination with any of the other pin, allowing said suture to be locked into place after adjustment, in part, to length and tension with one pin, while still allowing for further adjustable or fixed connection to another pin.

6. The suture staple device as disclosed in claim 1, wherein said pin is made from a material selected from a biocompatible material group consisting of nytenol, stainless steel, titanium or a non-deformable polymer and said suture is made from a material selected from a biocompatible flexible fabric group consisting of polyester, polypropylene, nylon or thin cable polymer.

7. A suture staple device for the primary or secondary attachment of a soft tissue to a bone with or without requiring penetration of the soft tissue comprising:

at least two biocompatible pins including an expanded upper pin head defining a securing aperture, a shaft having at least one suture attachment orifice, and a lower end having two lateral projecting bone anchor fins, said lower end defining a tapered point, wherein one of said at least two pins is a single swedged pin having a single suture attachment orifice;

at least one biocompatible flexible suture having two ends respectively connected to said at least two pins, with said one end of said suture being swedged into said single suture attachment orifice; and

an application appliance further comprising,

an outer insertion tube having two parallel cylindrical insertion barrels connected by a linear suture passage, said outer insertion tube having an open upper end and an open lower end, said lower end having at least two projecting anchor barbs, and

two driving rods, each driving rod having an upper end defining an end cap with an upper striing surface and a lower end terminating into a securing projection adapted to securely fit within said securing aperture of said upper pin head, wherein said at least two pins are placed within said outer insertion tube with said lower end of each pin directed towards said lower end of said outer insertion tube and driven into said bone with said upper pinhead completely embedded within said bone, said at least one suture retaining said soft tissue to said bone.

8. The suture staple device, as disclosed in claim 7, wherein said other pin of said at least two pins is a passage suture pin to allow said suture to be inserted or threaded through a downwardly displaced passage attachment orifice, said suture not being affixed to said passage suture pin, but instead adjustably threaded through said passage attachment orifice, requiring said suture to be fastened to said other of said at least two pins or connected to said passage suture pin by tying said suture to said passage suture pin.

9. The suture staple device, as disclosed in claim 7, wherein said other pin of said at least two pins is a double swedged pin having at least two sutures swedged respectively into at least two single suture attachment orifices, each of said at least two sutures emanating from said double swedged pin to be further connected to two or more other pins or other connecting devices, and also to be utilized to secure soft tissue in two or more manners and in multiple directions for reduction of forces on said soft tissue by dispersion of tension forces over having said soft tissue attached in a single direction.

10. The suture staple device as disclosed in claim 7, wherein said other pin of said at least two pins is an adjustable locking passage pin having an upwardly displaced locking passage attachment orifice allows for the suture to be adjusted to length during the implant process into the bone when upward tension is applied to the suture emanating from an upward portion of the locking passage orifice, but prohibiting said suture from being adjusted to length when upward tension is applied to the suture emanating from the lower portion of the locking passage orifice, said adjustable locking passage pin used in combination with any of the other pin, allowing said suture to be locked into place after adjustment, in part, to length and tension with one pin, while still allowing for further adjustable or fixed connection to another pin.

11. The suture staple device as disclosed in claim 7, wherein said pin is made from a material selected from a biocompatible material group consisting ofnytenol, stainless steel, titanium or a non-deformable polymer and said suture is made from a material selected from a biocompatible flexible fabric group consisting of polyester, polypropylene, nylon or thin cable polymer.

12. A method in installing the suture staple device using the application appliance, as disclosed in claim 7, comprising the steps of:

loading said at least one pin attached to said suture into said upper end of at least one said cylindrical insertion barrel, directing said lower end of said at least one pin towards said lower end of said outer insertion tube and slightly compressing said lateral projecting bone anchor fins towards said at least one pin;

inserting said at least one driving rod into said open upper end of said cylindrical insertion barrel loaded with said at least one pin;

positioning said securing projection on said driving rod within said securing aperture of said upper pin head of said at least one pin;

placing said lower end of said outer insertion tube at a location where said at least one pin is to be inserted into said bone;

positioning said at least two projecting anchor barbs against said bone stabilizing said outer insertion tube;

striking said upper end of said at least one driving rod to drive said at least one into said bone with the entire said upper pin head within said bone.

13. A method in installing the suture staple device using the application appliance, as disclosed in claim 7, comprising the steps of:

loading said two pins attached to said respective ends of said suture into said upper end of at least two said cylindrical insertion barrels, directing said lower ends of said tow pins towards said lower end of said outer insertion tube and slightly compressing said lateral projecting bone anchor fins towards each said two pins;

inserting said at least two driving rods into said open upper end of said cylindrical insertion barrels loaded with said two pins;

positioning said securing projections on said driving rods within said securing apertures of said upper pin heads of said two pins;

placing said lower end of said outer insertion tube at a location where said pins are to be inserted into said bone;

positioning said at least two projecting anchor barbs against said bone stabilizing said outer insertion tube;

striking said upper ends of said driving rods simultaneously or individually to drive each said pin into said bone, ultimately placing each said upper pin head within said bone.