Handle system for deploying a prosthetic implant

• US 20070156224A1
• Filed: 01/04/2006
• Published: 07/05/2007
• Est. Priority Date: 01/04/2006
• Status: Abandoned Application

• Current Assignee: Cordis Corporation (Cardinal Health, Inc.)
• Original Assignee: Cordis Corporation (Cardinal Health, Inc.)
• Inventors: Cioanta, Iulian, Wilkins, Brian, Winkler, Rance, Rincon, Cesar
• Application Number:
  US11/324,902
• Publication Number:
  US 20070156224A1
• Time in Patent Office: Days
• US Class Current: 623/1.110
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod

Abstract

A handle system of a delivery catheter for the deployment of prosthetic implants includes a first stationary portion, at least one guide rail secured to the first stationary portion and extending generally longitudinally with the handle system, and a generally cylindrical second rotating portion rotably connected to the first stationary portion. A sheath mount is secured to an outer sheath of the delivery catheter, and includes one or more bearing surfaces to engage with at least one of the one or more guide rails. Rotation of the second rotating portion longitudinally displaces the sheath mount by interaction with the sheath mount. Interaction may be by internal thread of the rotating portion and external thread of the sheath mount, or alternately by rotating one or more drive screws by turning the rotating portion, the drive screws interacting with through holes in the sheath mount configured to receive and engage the drive screws.

Claims

1. A handle system of a delivery catheter for delivering a prosthetic implant device, the handle system comprising:

a first stationary portion;

at least one guide rail secured to the first stationary portion and extending generally longitudinally with the handle system;

a generally cylindrical second rotating portion rotably connected to the first stationary portion, the second rotating portion having a threaded internal surface; and

a sheath mount secured to an outer sheath of the delivery catheter, including one or more bearing surfaces to engage with at least one of the one or more guide rails, and further having a generally cylindrical outer surface with a configuration to engage the internal threaded surface of the second rotating portion;

wherein rotation of the second rotating portion longitudinally displaces the sheath mount by interaction of the threaded internal surface with the configuration of the generally cylindrical outer surface.

2. The handle system according to claim 1, wherein the threaded internal surface comprises a helical male thread, and the configuration of the generally cylindrical outer surface comprises a helical channel.

3. The handle system according to claim 2, wherein the helical male thread comprises a four-start helical male thread, and the helical thread channel comprises a four-start helical channel.

4. The handle system according to claim 1, wherein the threaded internal surface comprises a thread channel, and the configuration of the generally cylindrical outer surface comprises one or more protrusions sized to engage the thread channel.

5. The handle system according to claim 4, wherein the thread channel comprises a four-start thread channel, and the one or more protrusions comprises four protrusions.

6. The handle system according to claim 4, wherein the thread channel varies in pitch along the longitudinal axis of the second rotating portion.

7. The handle system according to claim 6, wherein the pitch of the thread channel at a proximal section of the second rotating portion is greater than the pitch of the thread channel at a distal section of the second rotating portion.

8. The handle system according to claim 1, wherein at least one of the one or more guide rails comprises one or more ratchet teeth along its length, and the sheath mount further comprises a ratchet arm positioned to engage the ratchet teeth and operative to permit movement of the sheath mount in a first direction and to inhibit movement of the sheath mount in a second direction opposite the first direction.

9. The handle system according to claim 8, wherein the at least one of the one or more guide rails further comprises a dead zone where no ratchet teeth are present to engage the ratchet arm or inhibit movement of the sheath mount in any direction.

10. The handle system according to claim 9, wherein the dead zone is located at a distal end of the at least one of the one or more guide rails.

11. The handle system according to claim 1, wherein the sheath mount further comprises at least one locking button captured in at least one radial recess, the locking button being biased radially outward by a biasing means, and the second rotating portion comprises at least one through hole sized to admit at least a portion of the locking button.

12. The handle system according to claim 11, wherein the biasing means comprises a compression spring.

13. The handle system according to claim 11, wherein the recess comprises a first threaded post at the bottom thereof, and the locking button comprises a second threaded post on the underside thereof, and the biasing means comprises a helical spring engaging the first and second threaded posts, thereby capturing the locking button.

14. The handle system according to claim 11, wherein the first stationary portion comprises a release button at a longitudinally aligned position with the through hole, and operative to depress the locking button radially inward of the through hole.

15. The handle system according to claim 14, wherein the release button is captured to the first stationary portion.

16. The handle system according to claim 14, wherein the release button further comprises a lock to retain the release button in the depressed position.

17. The handle system according to claim 11, wherein the at least one through hole comprises a plurality of through holes.

18. The handle system according to claim 17, wherein each of the plurality of through holes comprises a release button at a longitudinally aligned position with the through hole, and operative to depress the locking button radially inward of the through hole.

19. The handle system according to claim 1, further comprising a strain relief joined to the first stationary portion and at a distal tip of the handle system.

20. The handle system according to claim 19, wherein the strain relief comprises one or more of polyethylene and polytetrafluoroethylene (PTFE).

21. The handle system according to claim 19, wherein the strain relief comprises longitudinal ribs having longitudinal spaces therebetween, the longitudinal ribs defining a generally conical outer surface, and supporting an inner cylinder.

22. The handle system according to claim 21, wherein the longitudinal spaces penetrate the inner cylinder.

23. The handle system according to claim 21, wherein the longitudinal spaces extend to the distal tip of the strain relief.

24. The handle system according to claim 19, wherein the strain relief comprises plural rows of openings extending a circumferential direction.

25. The handle system according to claim 24, wherein the openings are staggered in longitudinal and circumferential directions.

26. The handle system according to claim 1, wherein the first stationary portion comprises one or more circumferential ribs extending at least partially around the first stationary portion.

27. The handle system according to claim 1, wherein the second rotating portion comprises one or more longitudinal ribs extending at least partially along the second rotating portion.

28. The handle system according to claim 1, further comprising a delivery catheter extending from the distal tip of the stationary portion, the delivery catheter having an inner core and an outer sheath which are longitudinally displaceable relative to one another.

29. The handle system according to claim 28, wherein the delivery catheter is preloaded with one or more prosthetic implants at a distal tip thereof.

30. A handle system of a delivery catheter for delivering a prosthetic implant device, the handle system comprising:

a first stationary portion;

at least one guide rail secured to the first stationary portion and extending generally longitudinally with the handle system;

a second rotating portion rotably connected to the first stationary portion, having a central opening with internal gear teeth;

one or more drive screws extending generally longitudinally with the handle system, each drive screw having a spur gear at a proximal end thereof, the spur gears communicating with the internal gear teeth of the central opening to rotate together with the second rotating portion; and

a sheath mount secured to an outer sheath of the delivery catheter, including one or more bearing surfaces to engage with at least one of the one or more guide rails, and further having one or more through holes with a configuration to engage one or more drive screws;

wherein rotation of the second rotating portion longitudinally displaces the sheath mount by interaction of the drive screws with the configuration of the one or more through holes in the sheath mount.

31. The handle system according to claim 30, wherein the one or more drive screws comprise a thread channel, and the configuration of the through holes comprises one or more inward protrusions sized to engage the thread channel.

32. The handle system according to claim 31, wherein the thread channel varies in pitch along the longitudinal axis of the one or more drive screws.

33. The handle system according to claim 32, wherein the pitch of the thread channel at a proximal section of the one or more drive screws is greater than the pitch of the thread channel at a distal section of one or more drive screws.

34. The handle system according to claim 30, wherein at least one of the one or more guide rails comprises one or more ratchet teeth along its length, and the sheath mount further comprises a ratchet arm positioned to engage the ratchet teeth and operative to permit movement of the sheath mount in a first direction and to inhibit movement of the sheath mount in a second direction opposite the first direction.

35. The handle system according to claim 34, wherein the at least one of the one or more guide rails further comprises a dead zone where no ratchet teeth are present to engage the ratchet arm or inhibit movement of the sheath mount in any direction.

36. The handle system according to claim 35, wherein the dead zone is located at a distal end of the at least one of the one or more guide rails.

37. The handle system according to claim 30, wherein the first stationary portion generally surrounds and encloses the at least one guide rail, the one or more drive screws, and the sheath mount.

38. The handle system according to claim 37, wherein the sheath mount comprises one or more longitudinal recesses on an outer surface, and the first stationary portion comprises one or more longitudinal protrusions along at least a portion of its length, sized to be received in the one or more longitudinal recesses.

39. The handle system according to claim 37, wherein the sheath mount further comprises at least one locking button captured in at least one radial recess, the locking button being biased radially outward by a biasing means, and the first stationary portion comprises at least one through hole sized to admit at least a portion of the locking button.

40. The handle system according to claim 39, wherein the biasing means comprises a compression spring.

41. The handle system according to claim 39, wherein the recess comprises a first threaded post at the bottom thereof, and the locking button comprises a second threaded post on the underside thereof, and the biasing means comprises a helical spring engaging the first and second threaded posts, thereby capturing the locking button.

42. The handle system according to claim 39, wherein the first stationary portion further comprises a release button at a longitudinally aligned position with the through hole, and operative to depress the locking button radially inward of the through hole.

43. The handle system according to claim 42, wherein the release button is captured to the first stationary portion.

44. The handle system according to claim 43, wherein the release button further comprises a lock to retain the release button in the depressed position.

45. The handle system according to claim 39, wherein the at least one through hole comprises a plurality of through holes.

46. The handle system according to claim 45, wherein each of the plurality of through holes comprises a release button at a longitudinally aligned position with the through hole, and operative to depress the locking button radially inward of the through hole.

47. The handle system according to claim 30, further comprising a strain relief joined to the first stationary portion and at a distal tip of the handle system.

48. The handle system according to claim 47, wherein the strain relief comprises one or more of polyethylene and polytetrafluoroethylene (PTFE).

49. The handle system according to claim 47, wherein the strain relief comprises longitudinal ribs having longitudinal spaces therebetween, the longitudinal ribs defining a generally conical outer surface, and supporting an inner cylinder.

50. The handle system according to claim 49, wherein the longitudinal spaces penetrate the inner cylinder.

51. The handle system according to claim 49, wherein the longitudinal spaces extend to the distal tip of the strain relief.

52. The handle system according to claim 47, wherein the strain relief comprises plural rows of openings extending a circumferential direction.

53. The handle system according to claim 52, wherein the openings are staggered in longitudinal and circumferential directions.

54. The handle system according to claim 30, wherein the one or more drive screws comprises an even number of drive screws divided into a first half and a second half, the first half of the drive screws engaging the internal gear teeth via an idler gear to reverse the direction of rotation, and the first half of the drive screws threaded in the opposite direction from the second half.

55. The handle system according to claim 30, wherein the first stationary portion comprises one or more circumferential ribs extending at least partially around the first stationary portion.

56. The handle system according to claim 30, wherein the second rotating portion comprises one or more longitudinal ribs extending at least partially along the second rotating portion.

57. The handle system according to claim 30, further comprising a delivery catheter extending from the distal tip of the stationary portion, the delivery catheter having an inner core and an outer sheath which are longitudinally displaceable relative to one another.

58. The handle system according to claim 57, wherein the delivery catheter is preloaded with one or more prosthetic implants at a distal tip thereof.