Equipment diagnosis device, refrigerating cycle apparatus, fluid circuit diagnosis method, equipment monitoring system, and refrigerating cycle monitoring system
First Claim
1. An equipment diagnosis device comprising:
- an instrument unit for measuring a plurality of instrumentation amounts for the equipment sucking and discharging a fluid;
an arithmetic unit for performing the arithmetic operation on the correlation between the plurality of instrumentation amounts that are measured; and
a normal state quantity storage unit for storing the state quantities including at least the correlation between the plurality of instrumentation amounts as the state quantities in the normal condition of the equipment, the state quantities being arithmetic values such as a mean value obtained from the instrumentation amounts measured when the operation is judged to be normal;
wherein the state quantities of the abnormal condition are obtained by making the arithmetic operation from the state quantities of the normal condition stored in the normal state quantity storage unit.
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Accused Products
Abstract
A failure diagnosis apparatus for a refrigerating cycle had a problem that it has a low precision because the fluid is treated, and it is difficult to detect a foretaste of failure, absorb individual differences of real machine in the failure determination, and determine a cause of failure. Also, no cheap and practical diagnosis apparatus and method are provided. A plurality of instrumentation amounts concerning the refrigerant such as the pressure and temperature of the refrigerating cycle apparatus or other instrumentation amounts are detected, the state quantities such as composite variables are acquired by making the arithmetic operation on these instrumentation amounts, and whether the apparatus is normal or abnormal is judged employing the arithmetic operation results. If learning is made during the normal operation, a current state is judged, and if learning is made by compulsorily performing the abnormal operation, or if the abnormal operating condition is operated during the current operation, a failure foretaste such as a critical operation can be made from a change in the Mahalanobis distance. Thereby, the secure diagnosis can be implemented with a simple constitution.
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Citations
39 Claims
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1. An equipment diagnosis device comprising:
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an instrument unit for measuring a plurality of instrumentation amounts for the equipment sucking and discharging a fluid;
an arithmetic unit for performing the arithmetic operation on the correlation between the plurality of instrumentation amounts that are measured; and
a normal state quantity storage unit for storing the state quantities including at least the correlation between the plurality of instrumentation amounts as the state quantities in the normal condition of the equipment, the state quantities being arithmetic values such as a mean value obtained from the instrumentation amounts measured when the operation is judged to be normal;
wherein the state quantities of the abnormal condition are obtained by making the arithmetic operation from the state quantities of the normal condition stored in the normal state quantity storage unit. - View Dependent Claims (4, 5, 6, 7, 8, 9, 10, 11)
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2. An equipment diagnosis device comprising:
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an instrument unit for measuring a plurality of instrumentation amounts for the equipment sucking and discharging a fluid;
an arithmetic unit for performing the arithmetic operation on the correlation between the plurality of instrumentation amounts that are measured;
a normal state quantity storage unit for storing the state quantities including at least the operated correlation between the plurality of instrumentation amounts as the state quantities in the normal condition of the equipment, the state quantities being arithmetic values such as a mean value obtained from the instrumentation amounts measured when the operation is judged to be normal;
an abnormal state quantity storage unit for presetting a threshold to judge the state quantities in the abnormal condition; and
a judgement unit for judging at which the current state quantities are among at least threes or more stages, including a normal stage, an abnormal stage and an intermediate stage between the normal or abnormal stages by comparing the current state quantities including at least the state quantity in which the arithmetic unit makes the arithmetic operation on the correlation between the plurality of instrumentation amounts for the fluid as the variables during the current operation of the equipment and the state quantities of the normal state stored in the normal state quantity storage unit or the threshold.
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3. An equipment diagnosis device comprising:
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an instrument unit for measuring a plurality of instrumentation amounts for the equipment sucking and discharging the fluid;
an arithmetic unit for performing the arithmetic operation on the correlation between the plurality of instrumentation amounts that are measured;
a state quantity storage unit for storing the state quantities including at least the operated correlation between the plurality of instrumentation amounts as the state quantities in the normal condition of the equipment, the state quantities being arithmetic values such as a mean value obtained from the instrumentation amounts measured when the operation is judged to be normal, or storing the state quantities including at least the correlation between the plurality of instrumentation amounts operated by the arithmetic unit from the plurality of instrumentation amounts measured when the equipment is judged as the abnormal condition or set to achieve the abnormal condition as the state quantities in the abnormal condition of the equipment; and
a judgement unit for inferring the extent or cause of abnormality if it is judged that the current operating condition is not the normal state by comparing the current state quantities including at least the state quantity in which the arithmetic unit makes the arithmetic operation on the correlation between the plurality of instrumentation amounts for the fluid as the variables during the current operation of the equipment and at least one of the state quantities of the normal state and the state quantities of the abnormal state which are stored in the state quantity storage unit.
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12. A refrigerating cycle apparatus comprising:
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a refrigerating cycle formed by connecting a compressor, a condenser, expansion unit and an evaporator via a pipeline, and flowing a refrigerant through the inside thereof;
a high pressure side measurement unit that is high pressure measurement unit for measuring the high pressure of a refrigerant pressure at any position on a flow passage leading from the discharge side of the compressor to the expansion unit or condensation temperature measurement unit for measuring the saturation temperature at the high pressure;
a low pressure side measurement unit that is low pressure measurement unit for measuring the low pressure that is the pressure of refrigerant at any position on the flow passage leading from the expansion unit to the suction side of the compressor or evaporation temperature measurement unit for measuring the saturation temperature at the low pressure;
a refrigerant temperature measurement unit that is liquid temperature measurement unit for measuring the temperature at any position on the flow passage leading from the condenser to the expansion unit, discharge temperature measurement unit for measuring the temperature at any position on the flow passage leading from the compressor to the condenser, or suction temperature measurement unit for measuring the temperature at any position on the flow passage leading from the evaporator to the compressor;
an arithmetic unit for performing the arithmetic operation on the composite variables from the measured values of the high pressure side measurement unit, the low pressure side measurement unit and the refrigerant temperature measurement the; and
a judgement unit for judging the abnormality of the refrigerating cycle based on the comparison result by comparing the values stored in the past and the current measured values or arithmetic values, as well as storing each of the measured values or the arithmetic values. - View Dependent Claims (14, 15, 16, 17, 18, 19, 23)
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13. A refrigerating cycle apparatus comprising:
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a refrigerating cycle formed by connecting a compressor, a condenser, expansion unit and an evaporator via a pipeline and flowing a refrigerant through the inside thereof;
a normal state quantity storage unit for storing, as the state quantities of a normal operating condition, the state quantities including at least the state quantity obtained by making the arithmetic operation on the correlation between a plurality of measured values as a plurality of variables when the refrigerating cycle is normally operating;
an abnormal state quantity storage unit for storing, as the state quantities of an abnormal operating condition, the state quantities including at least the state quantity obtained by making the arithmetic operation on the correlation between the plurality of measured values as the plurality of variables when there is an abnormality in the refrigerating cycle;
a comparison unit for comparing the distances between the current operating state quantities including at least the state quantity obtained by making the arithmetic operation on the correlation between the plurality of measured values in the current operating condition of the refrigerating cycle as the plurality of variables and the plurality of state quantities stored in the normal state quantity storage unit or the plurality of state quantities stored in the abnormal state quantity unit; and
a judgement unit for judging a degree of normality, a degree of abnormality or a cause of abnormality of the refrigerating cycle from the distances compared by the comparison unit or a change in the distance.
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20. A refrigerating cycle apparatus comprising:
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a refrigerating cycle formed by connecting a compressor, a condenser, expansion unit and an evaporator via a pipeline and flowing a refrigerant through the inside thereof;
a high pressure side measurement unit that is high pressure measurement unit for measuring the high pressure of a refrigerant pressure at any position on a flow passage leading from the discharge side of the compressor to the expansion unit or condensation temperature measurement unit for measuring the saturation temperature at the high pressure;
a low pressure side measurement unit that is low pressure measurement unit for measuring the low pressure that is a pressure of refrigerant at any position on the flow passage leading from the expansion unit to the suction side of the compressor or evaporation temperature measurement unit for measuring the saturation temperature at the low pressure;
a refrigerant temperature measurement unit that is liquid temperature measurement unit for measuring the temperature at any position on the flow passage leading from the condenser to the expansion unit, discharge temperature measurement unit for measuring the temperature at any position on the flow passage leading from the compressor to the condenser, or suction temperature measurement unit for measuring the temperature at any position on the flow passage leading from the evaporator to the compressor;
a judgement unit for judging the abnormality of the refrigerating cycle including a refrigerant leakage by storing the measured values of the each measurement unit or the arithmetic values calculated from the measured values, and comparing the stored values and the current measured values or arithmetic values; and
an output unit for outputting the refrigerant leakage information in preference to other abnormalities of the refrigerating cycle, when the refrigerant leakage is judged. - View Dependent Claims (21, 22)
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24. A fluid circuit diagnosis method comprising:
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a measurement step of measuring a plurality of measurement amounts from the physical quantities of a fluid flowing through a circuit in the equipment sucking and discharging the fluid;
an arithmetic operation step of making the arithmetic operation on an aggregate in which a plurality of parameters obtained from the measured data are combined as a plurality of variables and associated with each other to calculate the arithmetic operation result; and
judgement step of judging whether or not the fluid is in the normal operating condition by comparing the arithmetic operation result with a set threshold. - View Dependent Claims (25, 27, 28)
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26. A fluid circuit diagnosis method including:
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a measurement step of measuring a plurality of measurement amounts from the physical quantities of a fluid in the equipment sucking and discharging the fluid that circulates through a fluid circuit;
an arithmetic operation step of making the arithmetic operation on an aggregate in which a plurality of parameters obtained from the measurement amounts that are measured are combined as a plurality of variables and associated with each other to calculate the arithmetic operation result; and
a failure preview step of presuming the time elapsed before the fluid within the fluid circuit becomes abnormal from at least one of the arithmetic operation result at the normal operating time and the arithmetic operation result at the abnormal operating time, the arithmetic operation results being stored, and the operating time elapsed.
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29. A fluid circuit diagnosis method including:
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a measurement step of measuring a plurality of measurement amounts from the physical quantities of a fluid in the equipment sucking and discharging the fluid that circulates through a fluid circuit;
an arithmetic operation step of making the arithmetic operation on an aggregate in which a plurality of parameters obtained from the measurement amounts that are measured are combined as a plurality of variables and associated with each other to calculate the arithmetic operation result; and
a failure preview step of presuming the time elapsed before the fluid within the fluid circuit becomes abnormal from at least one of the arithmetic operation result at the normal operating time and the arithmetic operation result at the abnormal operating time, the arithmetic operation results being stored, and the operating time elapsed.
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30. A fluid circuit diagnosis method including:
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a step of reading the arithmetic operation result of making the arithmetic operation on an aggregate in which a plurality of measurement amounts that the physical quantities of a fluid the equipment sucking and discharging the fluid that circulates through a fluid circuit are measured and stored by a plurality of measurement unit or a plurality of parameters obtained from the measurement amounts are combined as a plurality of variables and associated with each other from storage unit connected to the fluid circuit for which a maintenance order from the maintenance order owner is accepted;
a step of judging whether or not the arithmetic operation result of making the arithmetic operation on the aggregate in which a plurality of parameters obtained from the read arithmetic operation results or the measurement amounts are combined as a plurality of variables and associated with each other lies within a preset range; and
a step of communicating the judgement results to the maintenance order owner;
wherein the judgement results include a plurality of proposals regarding the maintenance contents and the time.
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31. An equipment monitoring system for monitoring the operating condition of the equipment operated by an equipment diagnosis device , wherein
at least one of the instrumentation amounts measured by the equipment diagnosis device, the operated amounts obtained by arithmetic operation, and the judgement result as to whether or not the equipment is in the normal operating condition by comparing the arithmetic values within a set threshold is transmitted via a communication line or the radio communication to a remote monitoring apparatus for monitoring the operating condition of the equipment, the equipment diagnosis device comprising: -
an instrument unit for measuring a plurality of instrumentation amounts for the equipment sucking and discharging a fluid;
an arithmetic unit for performing the arithmetic operation on the correlation between the plurality of instrumentation amounts that are measured; and
a normal state quantity storage unit for storing the state quantities including at least the correlation between the plurality of instrumentation amounts as the state quantities in the normal condition of the equipment, the state quantities being arithmetic values such as a mean value obtained from the instrumentation amounts measured when the operation is judged to be normal, and the state quantities of the abnormal condition are obtained by making the arithmetic operation from the state quantities of the normal condition stored in the normal state quantity storage unit.
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32. An equipment monitoring system comprising failure preview unit for presuming the time taken until a failure of the equipment occurs based on the arithmetic operation result at the normal operating time, the current arithmetic operation result being obtained by making the arithmetic operation on a plurality of instrumentation amounts obtained from the current operating condition of an equipment diagnosis device, and the time elapsed since the arithmetic operation result is stored, wherein
the equipment diagnosis device comprising: -
an instrument unit for measuring a plurality of instrumentation amounts for the equipment sucking and discharging a fluid;
an arithmetic unit for performing the arithmetic operation on the correlation between the plurality of instrumentation amounts that are measured; and
a normal state quantity storage unit for storing the state quantities including at least the correlation between the plurality of instrumentation amounts as the state quantities in the normal condition of the equipment, the state quantities being arithmetic values such as a mean value obtained from the instrumentation amounts measured when the operation is judged to be normal, and the state quantities of the abnormal condition are obtained by making the arithmetic operation from the state quantities of the normal condition stored in the normal state quantity storage unit.
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33. A refrigerating cycle monitoring system comprising a remote monitoring apparatus for monitoring the operating condition of a refrigerating cycle apparatus, wherein
at least one of the measurement values measured by the refrigerating cycle apparatus, the arithmetic values obtained by arithmetic operation, and the judgement result as to whether or not the refrigerating cycle apparatus is in the normal operating condition by comparing the arithmetic values are within a set threshold is transmitted via a communication line or the radio communication, the refrigerating cycle apparatus comprising: -
a refrigerating cycle formed by connecting a compressor, a condenser, expansion unit and an evaporator via a pipeline, and flowing a refrigerant through the inside thereof;
a high pressure side measurement unit that is high pressure measurement unit for measuring the high pressure of a refrigerant pressure at any position on a flow passage leading from the discharge side of the compressor to the expansion unit or condensation temperature measurement unit for measuring the saturation temperature at the high pressure, a low pressure side measurement unit that is low pressure measurement unit for measuring the low pressure that is the pressure of refrigerant at any position on the flow passage leading from the expansion unit to the suction side of the compressor or evaporation temperature measurement unit for measuring the saturation temperature at the low pressure;
a refrigerant temperature measurement unit that is liquid temperature measurement unit for measuring the temperature at any position on the flow passage leading from the condenser to the expansion unit, discharge temperature measurement unit for measuring the temperature at any position on the flow passage leading from the compressor to the condenser, or suction temperature measurement unit for measuring the temperature at any position on the flow passage leading from the evaporator to the compressor;
an arithmetic unit for performing the arithmetic operation on the composite variables from the measured values of the high pressure side measurement unit, the low pressure side measurement unit and the refrigerant temperature measurement unit; and
a judgement unit for judging the abnormality of the refrigerating cycle based on the comparison result by comparing the values stored in the past and the current measured values or arithmetic values, as well as storing each of the measured values or the arithmetic values.
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34. A refrigerating cycle monitoring system comprising:
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a high pressure side measurement unit that is high pressure measurement unit for measuring the high pressure of a refrigerant pressure at any position on a flow passage leading from the discharge side of a compressor to expansion unit in a refrigerating cycle apparatus that constitutes a refrigerating cycle by connecting the compressor, a condenser, the expansion unit and an evaporator via a pipeline and flowing a refrigerant through the inside thereof or condensation temperature measurement unit for measuring the saturation temperature at the high pressure;
a low pressure side measurement unit that is low pressure measurement unit for measuring the low pressure that is a pressure of refrigerant at any position on the flow passage leading from the expansion unit to the suction side of the compressor or evaporation temperature measurement unit for measuring the saturation temperature at the low pressure;
a refrigerant temperature measurement unit that is liquid temperature measurement unit for measuring the temperature at any position on the flow passage leading from the condenser to the expansion unit, discharge temperature measurement unit for measuring the temperature at any position on the flow passage leading from the compressor to the condenser, or suction temperature measurement unit for measuring the temperature at any position on the flow passage leading from the evaporator to the compressor;
an arithmetic unit for acquiring the composite variables from the measured values of the high pressure side measurement unit, the low pressure side measurement unit and the refrigerant temperature measurement unit;
a storage unit for storing the measured value of the each measurement unit and the arithmetic values such as the composite variables by making the arithmetic operation on the measured values;
a judgement unit for judging the abnormality of the refrigerating cycle based on the comparison result by comparing the values stored in the past by the storage unit and the current measured values or arithmetic values; and
a transmission unit, formed by wire or radio, for transmitting the measured values or the arithmetic values or the judgement result of the judgement unit to a remote monitoring apparatus provided at a site away from the refrigerating cycle apparatus. - View Dependent Claims (36, 37, 38)
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35. A refrigerating cycle monitoring system comprising:
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normal state storage unit for storing the state quantities in the normal operating condition that are acquired or inferred by making the arithmetic operation on the correlation between a plurality of variables from the measurement results when a refrigerating cycle formed by connecting a compressor, a condenser, expansion unit and an evaporator via a pipeline and flowing a refrigerant through the inside thereof is normally operating;
an abnormal state storage unit for storing the state quantities in a plurality of abnormal states that are acquired by making the arithmetic operation on the correlation between a plurality of variables from the measurement results of the operation when there is an abnormality in the circulation of the refrigerant in the refrigerating cycle, or storing a plurality of abnormal state quantities obtained by regenerating the plurality of abnormal states;
a comparison unit for comparing the distances between the state quantities obtained from the current operating condition of the refrigerating cycle and the state quantities stored in the normal state storage unit or the plurality of state quantities stored in the abnormal state storage unit; and
a judgement unit for judging the degree of normality, the degree of abnormality or the cause of abnormality in the refrigerating cycle from the distances compared by the comparison unit or a change in the distance;
wherein at least one of the current state quantities, the distances compared by the comparison unit or the change in the distance, and the degree of normality, the degree of abnormality or the cause of abnormality for the refrigerating cycle judged by the judgement unit is transmitted by transmission unit formed by wire or radio.
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39. A refrigerating cycle monitoring system comprising:
normal state storage unit for storing the arithmetic operation result of making the arithmetic operation on the correlation between the physical quantities of a refrigerant in a condition where the refrigerant flowing through a refrigerating cycle is normal, as a normal operating state, abnormal state storage unit for storing the arithmetic operation result of making the arithmetic operation on the correlation between the physical quantities of the refrigerant in an abnormal condition where the refrigerant leaks out of the refrigerating cycle, and refrigerant leakage foreseeing unit for foreseeing the time when the refrigerant leaks out of the refrigerating cycle by comparing the distances between the arithmetic operation result of making the arithmetic operation on the correlation between the physical quantities of the refrigerant in the current operating condition and at least one of the normal operating condition and the abnormal operating condition that are stored, wherein the foreseen result of the refrigerant leakage foreseeing unit is transmitted to a remote monitoring apparatus.
Specification