Biomass Fuel Synthesis Methods for Increased Energy Efficiency

• US 20070161095A1
• Filed: 03/26/2007
• Published: 07/12/2007
• Est. Priority Date: 01/18/2005
• Status: Abandoned Application

• Current Assignee: Altervia Energy, LLC
• Original Assignee: Altervia Energy, LLC
• Inventors: Gurin, Michael
• Application Number:
  US11/691,070
• Publication Number:
  US 20070161095A1
• Time in Patent Office: Days
• US Class Current: 435/134
• CPC Class Codes: C12P 2201/00 Pretreatment of cellulosic or lignocellulosic material for subsequent enzymatic treatment or hydrolysis
• CPC Class Codes: C12P 7/10 substrate containing cellulosic material
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel
• CPC Class Codes: Y02P 20/10 Process efficiency
• CPC Class Codes: Y02P 20/129 Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
• CPC Class Codes: Y02P 20/54 using solvents, e.g. supercritical solvents or ionic liquids
• CPC Class Codes: Y02P 20/59 Biological synthesis; Biological purification

Abstract

A high efficiency method for synthesizing biomass fuels leveraging the synergistic impact of ionic liquids on both the significant gains in pretreatment of biomass and the utilization of the combination of ionic liquids and carbon dioxide under supercritical conditions for energy generation is provided. The strategic use of heat exchangers, preferably microchannel heat exchangers and microchannel reactors further increase the efficiency and performance of the system by extensive heat recovery and the direct utilization of the biomass solution as the working fluid of a thermodynamic cycle.

Claims

1. A biomass solution comprised of a pretreatment solution, wherein the pretreatment solution comprises at least one working fluid selected from the group consisting of liquid ionic phosphates, polyammonium ionic liquid sulfonamides, and poly(ionic liquids), and combinations thereof.

2. The biomass solution according to claim 1 wherein the working fluid is further comprised of at least one gas selected from the group consisting of carbon dioxide, ammonia, and methane.

3. The biomass solution according to claim 1 further comprised of enzymes having at least hydrolyzing function selected from the group consisting of cellulose, hemicellulose, lignincellulose, and protein hydrolysis.

4. The biomass solution according to claim 3 wherein the enzymes are immobilized to the at least one working fluid.

5. The biomass solution according to claim 4 wherein the biomass solution is further comprised of microwave irradiation to increase the hydrolysis rate by a minimum of about 10% and wherein the biomass solution hydrolysis temperature is at least 5 degrees Fahrenheit lower than the pretreatment process void of microwave irradiation.

6. A biomass solution comprised of a pretreatment solution, wherein the pretreatment solution is comprised of an absorption heat pump having at least one working fluid component in fluid communication with the pretreatment process, wherein the at least one working fluid component is either the absorption heat pump refrigerant or refrigerant absorbent, and wherein the at least one working fluid increases the biomass surface area in the pretreatment process.

7. The biomass solution according to claim 6 wherein the absorption heat pump refrigerant removes moisture from the biomass solution.

8. A biomass solution comprised of at least one first working fluid A1 component from a biomass to biofuel conversion process in fluid communication with a biomass to biodiesel conversion process.

9. The biomass solution according to claim 8 wherein the at least one first working fluid A1 component is a byproduct of the biodiesel conversion process including glycerine or glycerol, and decreases the biomass moisture content of the biomass to biofuel conversion process.

10. The biomass solution according to claim 9, further comprised of a regeneration process to remove moisture from the at least one first working fluid A1 component, and wherein the regeneration process utilizes recovered waste heat from an at least one second working fluid A2 component in fluid communication with both biomass to biofuel conversion process and biomass to biodiesel conversion processes.

11. The biomass solution according to claim 8, further comprised of a power generation cycle to produce electricity utilized for at least one function selected from the group consisting of microwave irradiation, electrochemical reduction, and electrolysis.

12. The biomass solution according to claim 8, further comprised of an electrochemical reduction process to convert carbon dioxide byproduct of the biomass to biofuel conversion process into an input for the biomass to biofuel conversion process.

13. The biomass solution according to claim 8, further comprised of carbonate solvents as a means of increasing the electrical conductivity and decreasing the at least one working fluid viscosity.

14. The biomass solution according to claim 12 wherein the carbon dioxide byproduct is absorbed by at least one working fluid A1.

15. The biomass solution according to claim 14 wherein the carbon dioxide byproduct absorbed by the at least one working fluid A1 is further processed by means including reactions of polymerizing carbon dioxide, carbonate synthesis, or electrochemical reduction to methane.

16. A biomass solution comprised of a pretreatment solution, wherein the pretreatment solution is comprised of at least one step selected from the group consisting of electrochemical, electrolysis, electrocatalytic, and photocatalytic process step, and wherein the pretreatment solution is comprised of at least one working fluid additive selected from the group combination of nanoscale conductors and semi-conductors as a means of increasing quantum mean free path, ionic liquids, liquid ionic phosphates polyammonium ionic liquid sulfonamides, quantum dots, copper, Fe2+ ions, iron-sulfur cluster, or electrides.

17. The biomass solution according to claim 16, further comprised of a process step to remove sources of electron donors prior to hydrolysis including lignin, antioxidants, polyphenols, and aromatic compounds.

18. The biomass solution according to claim 16, further comprised of at least one working fluid additive selected from the group consisting of electron transfer mediator including iron salts, derivatives of iron salts, potassium salts, lactic acid salts, derivatives of potassium salts, derivatives of lactic acid salts, phytic acid, gallic acid, potassium ferricyanide, polyoxometalates, violuric acid, polycationic protein, thialoto-bridged complexes, thiolated complexes, metalloproteins, protein complexes having an iron-sulfur cluster, trehalose complexes, iron-sulfur cluster, sodium-ammonia, sulfur-ammonia, a chitosan complex including chitosan lactate, chitosan alpha lipoic acid, and thiolated chitosan, nanoscale catalyst, electrocatalyst, photocatalyst, electron donor, electron acceptor, ultraviolet absorber, infrared absorber, quantum dot, nanoscale powder, enhancing electron transfer including iron salts, derivatives of iron salts, potassium salts, lactic acid salts, derivatives of potassium salts, derivatives of lactic acid salts, phytic acid, gallic acid and combinations thereof.

19. The biomass solution according to claim 16, further comprised of a control system with non-linear algorithms capable of determining the maximum operating revenue in real-time by monitoring at least one parameter selected from the group consisting of cost and price of electricity, cooling cost and price per btu, heating cost and price per btu, carbon dioxide emission credits, cost and price of methanol per btu, cost and price of resulting biofuels per btu, conversion factor of electricity for electrochemical reactions, and operating parameters of a reverse fuel cell for electrochemical reduction of at least one component of the biomass solution.

20. A biomass solution comprised of a hydrolysis process, wherein the hydrolysis process is terminated within a rapid expansion step further contained within an energy extraction device including gerotor, pressure exchanger, and quasiturbine, or a microchannel device having channels less than 10 microns as a means of reducing precipitated cellulose.

21. The biomass solution according to claim 20 wherein the rapid expansion step occurs in a series of independent pressure drop stages comprised of at least a first pressure drop stage and a second pressure drop stage.

22. The biomass solution according to claim 21, further comprised of at least one working fluid having a pressure greater than the at least one working fluid'"'"'s supercritical pressure.

23. The biomass solution according to claim 21 wherein the first pressure drop stage has a pressure below at least one working fluid'"'"'s supercritical pressure.

24. The biomass solution according to claim 21 wherein the biomass solution is infused with at least one working fluid additive selected from the group consisting of monomers, polymers solubilized in the at least one working fluid, microspheres, and nanoscale powders having particle size less than 100 nanometers.

25. The biomass solution according to claim 21 wherein the biomass solution is mixed by at least one process intensification mixer including hydrodynamic cavitation devices, spinning disk, or spinning tube in tube.

26. The biomass solution according to claim 24 wherein the microspheres are further comprised of immobilized enzymes, immobilized catalysts, or combinations thereof.

27. The biomass solution according to claim 24 wherein the working fluid additives are further processed into polymers, copolymers, or block copolymers.

28. The biomass solution according to claim 21 wherein the second pressure drop stage occurs within a pressure exchanger wherein the high pressure fluid is the biomass solution from the exit of the pretreatment process and wherein the low pressure fluid is the biomass solution prior to the pretreatment process.

29. A biomass solution comprised of a rapid expansion pretreatment process having an expanded gas and a power generating thermodynamic cycle wherein the expanded gas from the pretreatment process is in fluid communication with a condenser of the power generating thermodynamic cycle as a means of increasing the thermodynamic cycle efficiency of both the biomass pretreatment process and the power generating thermodynamic cycle.

30. The biomass solution according to claim 29 further comprised of a waste heat recovery device to recover thermal energy from the condenser of the power generating thermodynamic cycle wherein the thermal energy is further increased by the heat of absorption in the subsequent mixing of the expanded gas into at least one absorbent prior to recombining with the biomass solution.

31. The biomass solution according to claim 30 wherein the heat of absorption is in fluid communication with the power generating thermodynamic cycle as a preheat stage.

32. The biomass solution according to claim 29 further comprised of a waste heat recovery process step wherein the waste heat is utilized for at least one function selected from the group consisting of preheating the inputs of the rapid expansion pretreatment process, thermal hydraulic pump, and thermal inputs of an absorption heat pump as a means of increasing fluid pressure.

33. The biomass solution according to claim 29 further comprised of a waste heat recovery device to recover thermal energy from the condenser of the power generating thermodynamic cycle in fluid communication with the biomass solution and wherein the thermal energy is utilized as at least a partial thermal energy source for an endothermic reaction.

34. The biomass solution according to claim 29 wherein the power generating thermodynamic cycle is comprised of a working fluid having at least a first working fluid W1 and a second working fluid W2.

35. The biomass solution according to claim 34 wherein the first working fluid W1 and the second working fluid W2 are each individually selected from the group consisting of carbon dioxide, ammonia, methanol, ethanol, butanol, and water.

36. The biomass solution according to claim 29 wherein the power generating thermodynamic cycle is selected from the group consisting of binary Organic Rankine, Goswami, Kalina, and Carnot cycles.

37. A biomass solution comprised of a protein fraction, wherein the protein fraction is preferentially hydrolyzed into branched chain amino acids and peptides.

38. The biomass solution according to claim 37 wherein the protein fraction hydrolyzed into branched chain amino acids and peptides is further comprised of debittering additives having both the ability to reduce the bitter taste of the free amino acids and peptides, and increase the rate of at least one reaction selected from the group consisting of cellulose hydrolysis, protein hydrolysis, lignincellulose hydrolysis, electrochemical reduction of biomass conversion byproducts including carbon dioxide, electrochemical biodigestion, and electrochemical oxidation of biomass solution.

39. The biomass solution according to claim 38 wherein the debittering additives include trehalose, electron transfer mediators, electron donors including lactic acid, mineral ions selected from the group consisting of calcium, ferrous, cupric, manganous, and magnesium.

40. The biomass solution according to claim 37 wherein the biomass solution is a feedstock selected from the group consisting of distiller'"'"'s dried grain with solubles, corn, switchgrass, oat, and rice.

41. The biomass solution according to claim 37, further comprised of a detector/controller to maintain the pressure across a microfiltration or nanofiltration membrane as a means of isolating protein fractions including protein hydrolysates, amino acids, and peptides, wherein the pressure across the microfiltration or nanofiltration membrane is a pressure differential, and wherein the pressure differential is less than the maximum microfiltration or nanofiltration membrane operating pressure.