Resorbable anterior cervical plating system with screw retention mechanism

• US 20070162019A1
• Filed: 12/20/2006
• Published: 07/12/2007
• Est. Priority Date: 12/21/2005
• Status: Abandoned Application

• Current Assignee: Synthes USA LLC (Johnson & Johnson)
• Original Assignee: Synthes USA LLC (Johnson & Johnson)
• Inventors: Burns, Paul, Roth, Christoph, Koch, David
• Application Number:
  US11/643,923
• Publication Number:
  US 20070162019A1
• Time in Patent Office: Days
• US Class Current: 606/281
• CPC Class Codes: A61B 17/7059 Cortical plates A61B17/7007, A61B17/7058 take precedence
• CPC Class Codes: A61B 17/8047 wherein the additional element surrounds the screw head in the plate hole A61B17/8052 takes precedence
• CPC Class Codes: A61B 17/8052 immobilised relative to screws by interlocking form of the heads and plate holes, e.g. conical or threaded
• CPC Class Codes: A61B 17/866 Material or manufacture
• CPC Class Codes: A61B 2017/00004 (bio)absorbable, (bio)resorbable, resorptive for implantable prostheses A61F2210/0004
• CPC Class Codes: A61B 2017/00915 for radioactive radiation
• CPC Class Codes: A61B 90/39 Markers, e.g. radio-opaque or breast lesions markers

Abstract

A bone stabilization or fixation assembly may include a bone plate having an upper side and an underside and at least one fixation hole having a first diameter and the hole extending from the upper side to the underside. The area of the bone plate adjacent the fixation hole has a first thickness. The bone stabilization assembly further includes at least one fastener having a head, a shaft, and a relief. The head has a larger dimension than the shaft. The shaft may have threads having a pitch, a core diameter and an outer thread diameter. The relief has a length and a second diameter. The first diameter of the fixation hole may be smaller than the outer thread diameter but larger than the second diameter of the relief. Also, the length of the relief may be greater than the first thickness of the bone plate. The first diameter may be greater than, equal to, or less than the core diameter of the shaft.

Claims

1. A bone plate assembly comprising:

a bone plate having an upper side and an underside and at least one fixation hole having a first diameter, the fixation hole extending from the upper side to the underside, wherein an area of the bone plate adjacent the fixation hole has a first thickness; and

at least one fastener, the fastener having a head, a shaft, and a relief region, the head having a larger width than the shaft, the shaft having a core diameter and threads, the threads having a pitch, and an outer thread diameter, and the relief region having a length and second diameter,

wherein the first diameter is smaller than the outer thread diameter but larger than the second diameter, and

wherein the length of the relief is greater than the first thickness of the bone plate.

2. The bone plate assembly according to claim 1, wherein the bone plate and fasteners are composed of plastic or polymer material.

3. The bone plate assembly according to claim 2 wherein the polymer material is 70/30 (L/DL) Polylactide.

4. The bone plate assembly according to claim 1 wherein the fasteners are composed of magnesium alloys.

5. The bone plate assembly according to claim 1, wherein the bone plate further comprises radiopaque marker beads.

6. The bone plate assembly according to claim 1, wherein the bone plate includes two pairs of fixation holes.

7. The bone plate assembly according to claim 1, wherein the bone plate includes at least three pairs of fixation holes.

8. The bone plate assembly according to claim 1, wherein the fixation hole on the upper side has a concave shape and a diameter larger than at the underside of the bone plate.

9. The bone plate assembly according to claim 1, wherein the bone plate includes at least one slot for receiving a drill/screw guide or for graft visualization.

10. The bone plate assembly according to claim 1, wherein the fastener includes radiopaque marker beads near proximal and distal ends of the shaft.

11. The bone plate assembly according to claim 1, wherein the bone plate is curved about a central longitudinal axis.

12. A bone plate assembly comprising:

a bone fixation device having an upper side, an underside and at least one aperture configured to receive a bone fastener, the aperture having a smallest diameter d1 and wherein a region of the bone plate adjacent the aperture has a first thickness; and

a bone fastener having a head with a diameter, threads with a pitch and an outer thread diameter, and a relief region with a first length and a first diameter and no threads,

wherein the outer thread diameter is greater than the smallest diameter d1 of the aperture, and the length of the relief region is greater than the first thickness.

13. The bone plate assembly of claim 12, wherein the head diameter of the fastener is greater than the outer thread diameter.

14. The bone plate assembly of claim 12, wherein the first diameter is less than the diameter of the head.

15. A method of fixing a bone plate to a bone, the method comprising:

selecting the bone plate having an upper side, an underside, and at least four plate fixation holes extending from the upper side to the underside, the fixation holes having a diameter that is smallest between the underside and the upper side of the bone plate and wherein an area of the bone plate adjacent the fixation hole has a first thickness;

drilling and tapping the bone plate for inserting at least two bone fasteners;

inserting at least two bone fasteners having threads with a pitch and an outer thread diameter and a relief region with a first length and first diameter through at least two of the plate fixation holes; and

verifying screw retention visually or by tactile feedback,

wherein the outer thread diameter is greater than the smallest diameter of the fixation hole, and

wherein the first diameter is not greater than the smallest diameter of the fixation hole and the length of the relief region is greater than the first thickness such that when the at least two bone fasteners are fully seated in the bone plate the fastener disengages from the bone plate.

16. A bone fixation assembly comprising:

a bone fixation device having an aperture configured to receive a bone fastener and

an aperture boundary surrounding the aperture; and

a bone fastener receivable in the aperture in an installed position, the fastener having a shaft portion, a head portion, and a retainer portion extending radically outward and configured to engage the bone fixation device at the boundary of the aperture to restrain withdrawal of the bone screw from the installed position.

17. The bone fixation assembly according to claim 16 wherein the retainer portion of the bone fastener comprises a flange that is resiliently deflectable radially inward upon moving axially through the aperture in the bone fixation device.

18. The bone fixation assembly according to claim 16, wherein the retainer portion of the bone fastener comprises circumferenctially spaced sectors of the fastener that are resiliently deflectable radially inward upon moving into the aperture in the bone fixation device.

19. The bone fixation assembly according to claim 16, wherein the bone fastener includes a body portion defining a head and a threaded stem projecting axially from the head, and the retainer portion comprises a split ring mounted on the head.

20. The bone fixation assembly according to claim 16, wherein the bone fastener is configured to be received in the aperture in an installed position, the head is configured to receive a driving tool, and the retainer structure is configured to deflect into installed engagement with the bone fixation device to block removal of the fastener from the aperture, with the retainer structure being connected to at least one of the shaft and the head and movable toward and into the installed position as a unit that is separate from the bone fixation device.